Simcenter Executable Digital Twin: 2604 release updates
High-fidelity digital twins are transforming how products are designed and validated. But for many organizations, their true value stops at engineering. Once assets move into manufacturing, operations, and service, simulation models are often left behind, unable to connect to live data or scale across real-world environments.
With the Simcenter Executable Digital Twin Gateway, that changes.
This new release makes it possible to deploy, manage, and scale Executable Digital Twins (xDTs) securely and efficiently, bringing engineering grade simulation into daily operations.
From Digital Twin to Executable Digital Twin
Simcenter Executable Digital Twin goes beyond traditional simulation. It is a real-time, self-contained simulation model that runs alongside the physical asset, continuously transforming operational data into engineering insights.
By packaging physics-based or AI-driven models into a standalone executable, organizations can:
- Measure what cannot be directly sensed using virtual sensors
- Adapt behavior in real time as operating conditions change
- Optimize performance during manufacturing and operation
- Close the loop between design, production, and service
Executable Digital Twins enable simulation models to deliver value across the entire lifecycle, not just during design.
The challenge: deployment at scale
As companies move from prototypes to thousands of deployed assets, deploying executable models becomes a new challenge.
Operational environments demand solutions that run 24/7, even without network connectivity, protect intellectual property while enabling collaboration, and scale easily across devices and assets, avoiding IT complexity and overhead.
Until now, these challenges have prevented companies from realizing the full potential of the executable digital twin.
Introducing the Simcenter Executable Digital Twin Gateway
The Simcenter Executable Digital Twin Gateway is designed specifically to address these challenges.
It provides a centralized, easy-to-use application to manage and activate executable digital twins across different platforms without adding IT complexity.
Key benefits include:
- Scalable deployment: Manage and activate multiple xDT instances from a single tool.
- Robust, 24/7 execution: Once activated, models run continuously, even offline.
- Simplified operations: Retire, update, or redeploy models in just a few clicks.
- Secure model usage: Prevent unintended model proliferation while enabling controlled access.
The Gateway integrates seamlessly with Simcenter tools and supports monetization through per instance deployment, turning simulation into a scalable operational asset.
Flexible deployment, one user experience
The Simcenter xDT Gateway supports multiple deployment scenarios with a consistent user experience.
For scenarios without hardware, the Gateway supports both Windows and Linux OS natively, ensuring maximum compatibility through the industry-standard FMI.
For scenarios with hardware for manufacturing and operations, the solution is supported natively by the Siemens Industrial Edge ecosystem. The Gateway for this ecosystem is available for download on the Industrial Edge marketplace.
This flexibility allows organizations to start small and scale confidently without re‑architecting their infrastructure.
Real-world impact
Executable Digital Twins are already delivering measurable results across industries:
- Improved product quality through real-time process optimization
- Reduced downtime with faster diagnostics and predictive insights
- Increased machine availability without adding new sensors
- Faster commissioning and reduced operational costs
By embedding simulation directly into operations, teams gain insights that were previously unavailable, turning data into action where it matters most.
Turning simulation into a competitive advantage
The Simcenter Executable Digital Twin Gateway marks an important step in making digital twins operational at scale.
It enables organizations to reuse simulation models across the lifecycle, break down silos between engineering and operations, create new value from deployed assets, and accelerate innovation with real-world feedback.
With this new release, executable digital twins are no longer limited to pilots or isolated use cases. They are ready to scale securely, reliably, and efficiently.
See Executable Digital Twins in Action
Discover how executable digital twins are already delivering real operational impact at scale.
Read the BASF Antwerp case study to see how BASF uses a physics based executable digital twin to gain real-time insight into complex utility grids—without adding sensors or disrupting operations—and how these insights help operators optimize performance and maintenance decisions across the site.
Read the case study
