The Superhuman Edge of Process Simulate Human: Elevating Efficiency Workplace Safety [VIDEO]

By Kelly Gallagher

Supercharging Production Planning with Tecnomatix Process Simulate Human

Picture this: a realm where digital manufacturing technology transcends boundaries and where mere mortals become superhuman architects of production planning. Imagine a landscape where production planning isn’t just about charts and timelines, but a symphony of planning, simulation, and validation, all while prioritizing the well-being of the workforce.  

Welcome to the forefront of verifying manufacturing processes in 3D environments — an arena where Siemens Process Simulate sets the standard for facilitating the simulation of assembly processes, human operations and mechanical procedures of tools, devices and robots. 

Not only does Process Simulate ensure optimal productivity but it also safeguards the most precious asset in any industry: the workforce. In our latest video, explore how Process Simulate Human uses ergonomic optimization to verify workstation designs to ensure that product parts can be reached, assembled and maintained by using virtual human figures to fit any worker population for any task simulation. 

Design, Analyze, and Optimize Operations 

At the heart of Process Simulate lies its ability to design, analyze, and optimize operations. In the video, we see specifically how Process Simulate Human enables the analysis and optimization of cycle times and ergonomics, guaranteeing a safe and efficient process that complies with stringent industry standards. This approach is crucial in preventing human injury, aligning with the core principle of prioritizing the health of individuals on the production line. 

The integration of Virtual Reality (VR) technology within Process Simulate Human enables users to immerse themselves in a simulated environment. With VR, users can facilitate the review of improvements and suggestions in a highly interactive manner. This is how modern work planning methodologies lead to increased quality, heightened workplace safety, and amplified productivity. 

By validating and securing all ergonomic aspects beforehand, Process Simulate significantly reduces the risk of unforeseen issues during production. Users can fortify their workforce and operations but also maintain a competitive edge in an increasingly dynamic market.  

The convergence of technology, safety, and efficiency is no longer an aspiration but an attainable reality, driving manufacturing processes toward a safer, more productive future. Some call it innovation, but we also like to call it one of our many superhuman software capabilities.  

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This article first appeared on the Siemens Digital Industries Software blog at