Exciting 4th & Final Year of the EcoCAR Mobility Challenge 2022: Top-3 Teams Use Siemens Software

Siemens congratulates all students who participated in Year 4 of the four-year long EcoCAR Mobility Challenge. Teams from 11 universities modified a standard gasoline powered Chevrolet Blazer SUV into an advanced autonomous, communicating and energy-efficient hybrid electric vehicle. 

May 2022 – All 11 EcoCAR Mobility Challenge university teams came to
Arizona for the final year competition. Almost 800 students prepared the advanced vehicles.

EcoCAR is a U.S. Department of Energy (DoE) Advanced Vehicle Technology Competition (AVTC) program with the foundational industry sponsorship and vehicle donations by General Motors. Students receive hands-on real-world experiences as they work towards creating the transportation technology of the future. Siemens Digital Industries Software is a principal engineering software supplier to the teams as well as a sponsor.

All 3 podium winners were enabled by Siemens Xcelerator suite of integrated software engineering tools.

Georgia Institute of Technology was named The EcoCAR Mobility Challenge Year Four champion.  https://www.linkedin.com/company/georgia-institute-of-technology/

The Georgia Tech Winning Team in the Winners Circle!

The overall winner, Georgia Tech stated, “Throughout the 4-year EcoCAR competition, our team made extensive use of Siemens NX and Capital Essentials software to design the vehicle’s mechanical, and electrical, systems respectively. In particular, using topology-optimization and FEA in Siemens NX and Simcenter enabled weight savings to achieve the second lightest vehicle in the competition. This lightweight design, so vital for fuel economy, was achieved despite integrating an advanced and complex hybrid electric powertrain architecture. The team looks forward to working closely with Siemens software in the follow-on four-year competition as well, the new EcoCAR EV Challenge”.

The Georgia Tech vehicle at speed on the oval track

Rounding out the top three are The Ohio State University team in second place, with the University of Alabama team in third place.

The Ohio State vehicle on left; U. of Alabama vehicle on right

The 4th and final year’s event challenged teams to test, prove, and refine their work from the previous three years, mimicking a real-world automotive product development cycle. The teams applied advanced propulsion systems, electrification, SAE Level 2 driving-automation, and vehicle connectivity – to improve the utility and energy efficiency of a 2019 Chevrolet Blazer. Each team was scored across multiple dynamic vehicle testing events ranging from energy consumption to acceleration and drive quality. Teams demonstrated a team-developed functioning adaptive cruise control (ACC) system with full speed range.

A 175-mile ‘Over the Road Event’ through the Arizona desert, tested each vehicle’s thermal management in hot conditions, range and overall durability. Despite 105 degree heat, all entered vehicles completed the drive without a breakdown –  a huge success.

Teams also gave five presentations to more than 65 judges from government and industry. The students detailed their vehicle designs and subsystems, team management and communications activities, demonstrating the multidisciplinary aspects of their team.

Teams also participated in the Connected Mobility Challenge, which tested Vehicle-to-everything (V2X) connectivity capabilities of the Blazer. The vehicles navigated a connected signalized intersection while using real-time Infrastructure-to-Vehicle (I2V) information from the traffic lights. Watch a 7-minute video at https://www.youtube.com/watch?app=desktop&v=CXW6UhmmIXY&feature=youtu.be

This year, the Siemens judge volunteers, scored each team in 3 different judging panels: Propulsion System Integration, Connected & Autonomous-driving judging, as well as Consumer Appeal (judging the actual drive-ability of the cars). 

Industry engagement with EcoCAR is very strong, with special recognition to GM for its foundational sponsorship

 “It is so impressive to see these 11 university ECOCAR teams compete and put every single teams’ vehicles on the track successfully”, said Kevin Blevins, Siemens’ judge for Consumer Appeal, “there are no losers in this competition.  These students have learned what it takes to convert the vehicle from a traditional gasoline powertrain to a fully integrated and working hybrid-electric vehicle, plus other advanced features. The lessons learned will open tons of doors in so many companies. The dedication and pride these students exhibited was infectious and inspiring.“

It takes a lot of compute-power for all the hybrid controls, autonomous driving and communications features

Another Siemens judge, for Propulsion System Integration, Sid Gulat, said, “These teams designed and built impressive cars for a sustainable future. I witnessed a great display of team work, presentation skills, professionalism and technical proficiency that was simply amazing. I have no doubt these students have a super bright future ahead of them!”

An example of an in-car display which showed such things as visualing the calculations for adaptive cruise control or automated braking

Siemens Software a Key Component of EcoCAR Teams’ Success

All three podium winners for Year 4 were active users of Siemens software as well as the other teams. EcoCAR teams rely heavily on NX for CAD design, Capital Essentials for electrical system (formerly called VeSys) for electrical/wire-harness design. Simcenter STAR-CCM+ simulator was useful for cooling analysis. PADS Professional and Simcenter Prescan were also offered for for circuit board design and autonomous driving simulation respectively. 

While many new members join the teams each fall, Xcelerator Academy teaches them how to use the Siemens tools. Team members with more experience also use Xcelerator Academy to continue advancing their skills fpr refining their vehicle designs. 

The Georgia Tech team in the garage getting ready to compete

Congratulations to all the teams who participated The Ohio State UniversityUniversity of Tennessee, KnoxvilleEmbry-Riddle Aeronautical UniversityGeorgia Institute of TechnologyVirginia TechMcMaster UniversityMississippi State UniversityUniversity of Alabama at BirminghamUniversity of WashingtonUniversity of WaterlooWest Virginia University. The full list of rankings in each judged sub-category https://avtcseries.org/ecocar-mobility-challenge/year-four/awards/

STEM Education Day

These advanced university teams also ‘paid it forward’ by hosting a STEM education day and mentoring middle school students from nearby Phoenix schools.

The middle-school students really enjoyed building and racing some model electric racecars plus learning about EcoCAR

“These elite real-world-engineering experienced students will make solid contributions from day one as they graduate into industry”, stated Leigh Anderson, manager of Siemens’ global student competitions program, “we’re excited to continue our sponsorship of EcoCAR on into the next four-year EcoCAR series, called the EcoCAR EV Challenge. As an advocate for diversity in the engineering workforce Siemens also applauds the great contributions of the many female engineers on the EcoCAR teams.”

Just a few of the many hands-on female engineers of EcoCAR

What’s Next? Another 4-year Series – the EcoCAR EV Challenge

The EcoCAR EV Challenge is the latest Advanced Vehicle Technology Competition (AVTC) sponsored by General Motors, MathWorks, Siemens and the US Department of Energy.

The advancd Cadillac Lyriq SUV slated for the next EcoCAR series ’22-’26

This new four-year (2022-2026) EcoCAR competition challenges 13 North American schools to redesign a 2023 Cadillac Lyriq SUV to maximize energy efficiency using advanced electric propulsion systems, vehicle connectivity, and vehicle automation. Additional information on the competition can be found here. https://ecocarevchallenge.org

Want No-Cost Software for your Student Team?

Siemens software plays a crucial role in equipping and training student teams all over the world to enable success. Learn how to request a full-featured commercial software licensing grant for your team here.

Useful Links for Student Teams:

Global Academic Partner Program Home
Student-Exclusive LinkedIn Group – Network with industry professionals, educators and peers
Curriculum Hub  – Free classroom downloads (great for virtual classrooms, too!)
Academic Certifications and Digital Badges – Get certified in NX, Solid Edge, Simcenter Amesim, MBSE and more, plus earn digital badges to show off your student competitions and software expertise on your resume.
Student Edition Software Downloads – Free software for students and educators!

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This article first appeared on the Siemens Digital Industries Software blog at https://blogs.sw.siemens.com/academic/exciting-2022-ecocar-mobility-challenge-top-3-teams-use-siemens-software/