Thought Leadership

Simulation for quicker autonomous car safety verification

By Ed Bernardon

When you hear the latest coverage about autonomous vehicles, not all of the news is good. In fact, a lot of the news has people asking, will these cars ever be safe? Will people ever come around to trusting this new technology?

The answer is yes, but getting there won’t be quick or easy. A number of companies are working on improving autonomous car safety, including TASS International, a Siemens business which supports the global automotive industry in designing and testing safer, smarter cars.

I recently spoke with three experts from TASS about this topic: director of mobility center Gwen Van Vugt, director of sales and marketing Frank Litjens and marketing manager Paul Van Straten. In the first part of our conversation, we spoke about what the concept of the future car means to TASS and the company’s occupant safety-driven approach.

Here, the team describes their company’s strengths in engineering autonomous, connected vehicles, as well as use cases of simulation and testing related to autonomous vehicles. Join us for the ride.

Autonomous car safety and simulation testing 

Edward Bernardon: How do you think the capability that TASS brings fits into the overall toolchain that Siemens provides for engineering autonomous and connected vehicles?

Gwen Van Vugt: TASS is very strong in the conceptualization of early vehicle development stages with our simulation software tools.

If you look at Mentor, another Siemens acquisition, they’re strong in the electrification and industrialization of car software functions, which is what you develop in TASS. OEMs and suppliers use TASS software to develop their first automated driving algorithms.

Once those algorithms are ready to ship, then they have to go through an industrialization process, and that’s the knowledge that Mentor brings.

So you have a very good fit between TASS and Mentor because we provide tools to build the logic and virtually test all the algorithms. And then Mentor brings it to mass production. Then other Siemens PLM products take care of the vehicle development process, for instance, to make sure you’re always using the latest version of the vehicle model in development.

So in combination, you have Siemens, TASS and Mentor, who are covering the entire development cycle of an autonomous or connected vehicle.

Edward Bernardon: Can you give practical examples of use cases of the use of simulation and testing related to autonomous vehicles?

Gwen Van Vugt: There is a lot of customers worldwide that are using our PreScan software to develop algorithms for automated driving. However, besides virtual simulation, you need physical testing proving grounds specifically for automated vehicles. Those proving grounds are different from what is designed for noise vibration and harshness testing. These proving grounds are designed for testing sensors and how the vehicle detects the world.

We are involved in several cases in the United States, for example, the American Center for Mobility in Michigan, as well as others in Europe, China and Korea, where we help public or private entities design and build new proving grounds specifically for automated and connected driving.

We bring in knowledge and an independent viewpoint on what type of testing and validation systems are needed for the technology of the future.


More technology, more testing for autonomous cars

TASS has already collected volumes of information in their test data being gathered and evaluated for future autonomous vehicles. More tests are ongoing as they obtain vast amounts of simulation data for physical, virtual and semi-virtual validation and verification cycles.

At the 2016 Paris auto show, Toyota president and CEO Akio Toyoda said its autonomous cars would need 8.8 billion road miles to ensure safety. In addition to that, a level-five automated vehicle needs to test against 1 million different scenarios, compared to the 100 or so scenarios for a level-one technology, such as an antilock braking system. This rigorous testing is quite an increase from what test engineers performed in the past.

To put this into perspective, Waymo has accumulated the most autonomous car testing miles at 8 million miles since the inception of testing its autonomous vehicles, and it’s now collecting almost 1 million miles per month. The company with the second-largest number of miles driven is Uber at only 3 million miles. These statistics are a far cry from the 8.8 billion required, as stated by Toyota: at Waymo’s rate of 1 million miles per month, it would take over 700 years to drive the 8.8 billion miles.

If there is a legitimate mileage target, it isn’t practical to road test for safety, and that’s the fundamental case for simulation. Simulation vehicles can be put through many millions of test scenarios in days rather than months, thus accumulating miles at a much faster rate. New test scenarios can also generate more quickly than they would occur through on-road testing. The caveat, of course, is, are simulations valid? And how much testing of a simulation is necessary to be able to know if the simulated miles can count as actual driven miles?

TASS is uniquely positioned as it is both a simulation software company and car safety testing company all in one. In this way, it can draw on its real-world testing experience to provide a strong foundation to more accurately and efficiently evaluate, modify and improve and their simulations.

This concludes part two of the interview series with experts from TASS International. In part three, we discuss how to engineer a friendlier autonomous vehicle through simulation software.

About the author
Edward Bernardon is vice president of strategic automotive initiatives for the Specialized Engineering Software business segment of Siemens PLM Software, a business unit of the Siemens Industry Automation Division. Bernardon joined the company when Siemens acquired Vistagy, Inc. in December, 2011. During his 17 year tenure with Vistagy, Bernardon assumed the roles of vice president of sales, and later business development for all specialized engineering software products. Prior to Vistagy, Bernardon directed the Automation and Design Technology Group at the Charles Stark Draper Laboratory, formerly the Massachusetts Institute of Technology (MIT) Instrumentation Laboratory, which developed new manufacturing processes, automated equipment and complementary design software tools. Bernardon received an engineering degree in mechanical engineering from Purdue University, and later received an M.S. from the Massachusetts Institute of Technology and an MBA from Butler University. He also holds numerous patents in the area of automated manufacturing systems, robotics and laser technologies.

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This article first appeared on the Siemens Digital Industries Software blog at