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How to measure ISO 26262 metrics of analog circuitry

By Stephen Sunter  – Mentor, A Siemens Business

ICs designed for safety-related automotive systems are expected to operate safely for the lifetime of the vehicle. The manufacturing test strategy and on-chip runtime test capabilities are important aspects of achieving that zero-DPPM goal.

Much discussion of test and diagnosis for automotive ICs addresses digital logic and memories, but most (70% or more) of the field failures occur in the mixed-signal portion of the chip. These defects, even in small numbers, can’t be tolerated in safety-critical automotive applications. Mentor developed the Tessent DefectSim analog defect simulator to address this growing need for analog test tools. Tessent DefectSim automates the job of measuring a circuit’s tolerance to defects.

 

The ISO 26262 standard provides for defect tolerance. Since the focus of the standard is minimizing the likelihood of unsafe failures, the likelihood of each fault/defect must be estimated to be able to compute these metrics. The metrics include:

 

  • Single point fault metric (SPFM)
  • Probabilistic metric for random hardware failures (PMHF)
  • Residual faults (DC-Residual)
  • Latent faults (DC-Latent)
  • Latent fault metric (LFM)

 

All but LFM can be measured by Tessent DefectSim by injecting on defect at a time. LFM cannot be measured by injecting one defect at a time since, by definition, latent defects do not individually cause any failure. With Tessent DefectSim, a two-step procedure is used to overcome this limitation when measuring LFM. Figure 1 shows a simplified Venn diagram of the different outcomes of simulated injected defects.

 

Tessent DefectSim automatically measures all these metrics. It can also simulate entirely digital circuits but inject transistor-level defects instead of gate-level stuck-at faults. This allows IC designers to provide an automated and objective assessment of likelihood-weighted defect coverage and defect tolerance, in less time, when these metrics are required by Tier 1 automotive customers.

 

For details on how Tessent DefectSim measures the fault metrics for analog circuits, download the whitepaper Measuring ISO 26262 Metrics of Analog Circuitry in ICs.

Becki Watt

This article first appeared on the Siemens Digital Industries Software blog at https://blogs.sw.siemens.com/tessent/2018/04/17/how-to-measure-iso-26262-metrics-of-analog-circuitry/