How to unlock productivity and cost savings: 15 success stories at Realize LIVE

Real-world examples of digital transformation hitting the bottom line

At Realize LIVE Americas, global leaders will share transformative insights on how cutting-edge technologies are revolutionizing operations, slashing costs, and accelerating innovation. This blog delves into some of the standout case studies and quantifiable achievements that will be presented at the event, showcasing the tangible benefits of digital transformation.

Customers boosting productivity on the agenda this year

AI + cloud HPC: 75% faster development

Neural Concept and Rescale are at the forefront of transforming simulation and design for the aerospace and automotive industries. By leveraging AI and cloud-based high-performance computing (HPC), they have reduced development cycles by an impressive 75% and made simulations up to 10 times faster. This significant boost in speed and performance is enabling companies to innovate more rapidly and efficiently.

Rivian: cutting production costs

Rivian is reshaping electric vehicle (EV) design by embracing generative flow with Siemens Capital. This innovative approach reduces material waste, increases efficiency, and supports sustainability—all while cutting production costs early in the design process. Rivian’s commitment to sustainability and cost efficiency sets a new standard in the EV industry.

Vertiv: reducing re-spins

By leveraging the Xpedition platform and shifting their supply chain focus to the design phase, Vertiv has dramatically reduced part duplication and cut down on re-spins. This strategic shift has led to lower procurement and design costs, showcasing the power of early-stage optimization.

John Crane: automating repetitive tasks

John Crane Inc. has harnessed the power of AI to automate repetitive design tasks, reducing design time from weeks to days. This automation has not only increased output but also minimized errors, delivering a clear path to cost-effective productivity.

ZETA GmbH: 15% productivity gains

ZETA GmbH will demonstrate how the Industrial Metaverse is already delivering impressive results. By integrating augmented reality (AR) support, they have achieved 15% more production efficiency, 10% lower energy use, and 20% faster maintenance. These operational savings and performance gains highlight the potential of AR in industrial settings.

Terumo Medical: reducing production costs

Terumo Medical Corporation is taking smart manufacturing to the next level with Opcenter MES and Performance Dashboards. These tools drive continuous improvements and reduce production costs across multiple lines, exemplifying the benefits of smart manufacturing.

avasis AG: cutting overheads

avasis AG is simplifying regulatory compliance with Mendix applications. By centralizing data, reducing inconsistencies, and speeding up time-to-market, they have successfully cut overhead costs tied to regulatory management. This streamlined approach to compliance is a game-changer for regulated industries.

Vivix Vidros Planos: lowering operational costs

Vivix Vidros Planos is using AI to predict maintenance needs, enhance safety, and extend furnace lifespans. The result is lower operational costs, better asset performance, and a cleaner manufacturing footprint. This proactive maintenance strategy underscores the value of AI in industrial operations.

CloudNC: 5x more productive

CloudNC’s CAM Assist is revolutionizing CNC machine shops by automating programming. This innovation has made shops five times more productive, with a smaller learning curve and fewer errors, saving both time and money without sacrificing quality.

Teradyne: faster launch times

By implementing Opcenter MES, Teradyne has optimized new product introductions, improving cycle times and product yields. Their scalable data model ensures quality and speed, delivering significant wins for productivity and cost control.

Nutresa: less paper, more output

Nutresa’s digitalization initiative with Opcenter Execution has led to less paper usage, more output, and lower factory costs. This is a textbook example of how Industry 4.0 can drive real-world savings.

Nextedy: minimizing high-impact risks

Nextedy Systems has streamlined risk workflows by combining Polarion ALM with RISKSHEET. This integration has improved collaboration and compliance while minimizing high-impact risks and optimizing resource use.

Volvo Trucks: cutting testing costs

Smart virtual sensing has helped Volvo Trucks cut testing costs and shorten development cycles. Using simulation data instead of physical tests boosts both precision and productivity.

Kimberly-Clark: reducing downtime

Kimberly-Clark tackled downtime and ink dusting using design space exploration. This approach increased system insight and ensured better decisions, all while lowering operational costs.

Sikorsky: leaner R&D budgets

By using advanced simulations, Sikorsky has reduced reliance on physical prototypes, speeding up development and improving collaboration. This means faster results and leaner R&D budgets.

The ROI of digital transformation

These case studies will be presented at Realize LIVE Americas and they all underscore the significant return on investment (ROI) that digital transformation can deliver. Here are some of the standout statistics:

• 15% production efficiency increase (ZETA GmbH)
• 5x productivity boost in machining (CloudNC)
• 20% faster maintenance (AR-enabled smart maintenance)
• 75% faster engineering cycles (Neural Concept + Rescale)
• Significant reductions in regulatory overhead (avasis + Mendix)

Digital transformation in action

A panel discussion featuring leaders from SANOFI, Teradyne, Siemens, and MiTek will highlight how Digital Twins and Industrial AI are reshaping their operations. These technologies are delivering real ROI and market agility, proving that digital transformation is not just a buzzword but a critical strategy for success.

Check out the full line-up on the Transformation Stage

Ready to transform your business?

Join the innovators who are redefining productivity and cost efficiency. Register for Realize LIVE 2025 and discover how you can unlock the full potential of digital transformation for your business.