Industries

Mastering energy efficiency in food and beverage manufacturing

Energy efficiency in food and beverage manufacturing is more important than ever as energy costs rise and sustainability becomes a critical business imperative. In fact, energy expenses can account for up to 30% of operational costs in the F&B industry. Effectively managing these costs can lead to significant savings and a stronger commitment to sustainability.

Globally, companies in the food and beverage (F&B) sector face similar challenges: rising energy costs and increasing pressure to reduce their carbon footprints. Once-thriving businesses are now realizing that effective energy management is essential for survival, not just an option.

Why energy efficiency is crucial for F&B manufacturers

For many companies in the F&B sector, energy management has shifted from being a back-office concern to a frontline issue that directly impacts the bottom line. From dairy processing to meat production, various sectors consume vast amounts of electricity, water and fuel. While these resources are necessary for production, inefficient use represents a growing liability leading to higher costs and increased waste.  

energy efficiency manufacturing plant footprint

Recognizing these challenges, F&B companies worldwide are beginning to understand that traditional energy management methods—such as sporadic audits and reactive maintenance—are no longer sufficient. To remain competitive and sustainable, they need a more proactive approach to energy management. 

Digital tools for sustainable energy practices

The push for energy efficiency is driving a broader transformation in the F&B sector. Companies are increasingly adopting advanced energy management systems to provide greater transparency across their operations. Digitalization is key to this transformation, offering real-time data collection, trend analysis, and predictive maintenance that empowers companies to identify inefficiencies and address them in real time.

Companies that have adopted a digital energy management system have been able to reduce energy consumption by up to 45% in some cases. By leveraging these technologies, businesses not only comply with regulations but also seize opportunities for significant cost savings, improved operational efficiency, and enhanced sustainability. Systems like Siemens’ SIMATIC Energy Suite also help companies navigate the complex landscape of government subsidies and incentives that support energy-efficient investments.

Improving efficiency through energy data management

A prime example of this shift can be seen in Europe with Brau Union, a leading player in the brewing industry. Brau Union has implemented a cross-site energy data management system across its production facilities using Siemens’ SIMATIC Energy Manager. This system has enabled Brau Union to systematically record and evaluate all energy flows across their sites, providing detailed insights into their energy use. By identifying inefficiencies, they have been able to reduce energy costs and significantly lower their carbon footprint. 

sustainable energy practices for energy efficiency- simatic dashboard

The success of Brau Union highlights the benefits of adopting a comprehensive approach to energy management. As more F&B companies around the world face similar challenges, the pressure to adapt and innovate will only increase. Those who embrace digital solutions and data-driven energy management strategies will be best positioned to transform energy challenges into opportunities for growth and sustainability. 

Navigating the future of energy efficiency and sustainability

For F&B companies navigating this new landscape, the white paper “Energy Data Management in the F&B Industry” offers a comprehensive strategy to guide your efforts. This resource provides tools and real-world examples, like Brau Union, to help companies turn challenges into opportunities. Whether your goal is regulatory compliance, cost reduction or enhanced sustainability, this white paper offers the insights needed to thrive in an energy-conscious world. 

Are you ready to transform your energy management strategy? Download the white paper “Energy Data Management in the F&B Industry” now and discover how leading companies are turning energy challenges into opportunities for growth and sustainability. Harness the power of energy data management with Siemens and lead your company into a more sustainable, profitable future. 

Lorraine Abazeri
Hannah Straub

Leave a Reply

This article first appeared on the Siemens Digital Industries Software blog at https://blogs.sw.siemens.com/consumer-products-retail/2024/09/03/energy-efficiency-in-food-and-beverage-manufacturing/