Next-gen quality inspection with Process Simulate Virtual Reality [VIDEO]
Automation and digital twin technology are transforming quality inspection processes, such as leveraging advanced robotics and virtual validation tools with Process Simulate Virtual Reality to enhance efficiency, accuracy, and ergonomics in industrial operations. Explore how the immersive technology helps automate and accelerate a quality inspection workstation ensuring seamless integration between robotics and human tasks.
Watch the video below to explore two scenarios:
The implementation of an automated quality inspection workstation begins with a fundamental question: how do we efficiently analyze and manipulate the product? Using digital twin technology, manufacturers can simulate and validate inspection processes in a virtual environment before physical deployment.
In our example, we focused on smoke detectors, where key data is stored in the device’s memory. By analyzing this data, manufacturers can determine whether the detector is fit for use or requires maintenance. Through robotic simulation, we designed a gripping tool and process that allow precise path manipulation while ensuring accessibility for measurement tools. Once the virtual process is validated, it is time to commission the physical workstation. Engineers can then use Process Simulate software to help create a robot program for any robotic system and seamlessly transfer it via network or USB key. This ensures a smooth transition from digital simulation to real-world execution.
Addressing quality issues through virtual training
To prevent quality issues, manufacturers can virtually simulate and train for these tasks using virtual reality (VR) controllers or tracking gloves. This interactive environment helps refine workflows, ensuring efficient and ergonomic task execution. Additionally, deeper ergonomic analysis can help assess operator posture and prevent workplace injuries. This virtual validation minimizes the need for costly physical prototyping while optimizing human-robot collaboration.
This approach delivers significant value to manufacturers by:
- Reducing commissioning time through virtual validation
- Enhancing accuracy and repeatability in quality inspection
- Improving ergonomics and operator safety
- Minimizing reliance on physical prototypes, cutting costs
From virtual to real: smarter quality control
By leveraging robotics, the digital twin, and virtual validation, you can revolutionize your inspection processes, reduce costs, and accelerate innovation. Siemens committed to advancing digital manufacturing solutions that drive efficiency and innovation. If you’re looking to enhance your automation and quality inspection processes, reach out to us to explore how our solutions can transform your operations.
