Zanini Renk Embraces Industry 4.0 with Siemens Solutions
Introduction
Zanini Renk, a renowned player in the manufacturing industry, has embarked on a transformative journey towards Industry 4.0 with the help of Siemens solutions. By leveraging their integrated software, Opcenter Execution Discrete and Opcenter Advanced Planning and Scheduling (APS), Zanini Renkhas revolutionized their operations and achieved remarkable improvements in efficiency, visibility, and customer satisfaction.
Enhancing Efficiency and Visibility
Prior to implementing Siemens solutions, Zanini Renk faced significant challenges in their factory operations. A lack of visibility and accuracy in scheduling resulted in daily firefighting and missed deadlines. However, with Opcenter Execution Discrete, the company gained a real-time view of their shop floor, allowing them to track and document the transformation of raw materials into finished goods with precision and transparency. Opcenter APS further facilitated detailed production scheduling, enabling Zanini Renk to optimize their manufacturing process and allocate resources effectively.
Transforming Operations with Industry 4.0
The implementation of Siemens solutions enabled them to determine their Overall Equipment Effectiveness (OEE). Within two years, their OEE increased from 45% to an impressive 71%, showcasing significant improvements in productivity and efficiency. The production data collection software, Opcenter Execution, provided Zanini Renk with precise measurement of data for each part, ensuring quality control and informed decision-making.
Gaining Holistic Visibility and Cultural Shift
With the aid of Opcenter APS, Zanini Renk experienced a cultural shift within their organization. Their team embraced the new system, reaping the benefits of increased visibility, credibility, and accuracy in delivery timelines. The software offered a holistic view of operations, enabling the company to overcome local limitations and make data-driven decisions on a global scale.
Next Steps Forward
Integrating Engineering with Manufacturing: Zanini Renk recognizes that true integration between engineering and the factory is the next clear step in their Industry 4.0 journey. To achieve this, they plan to introduce engineering software, such as Product Lifecycle Management (PLM), that seamlessly integrates with their production software. By creating a greater integration between engineering and the factory, Zanini Renk aims to enhance collaboration, optimize processes, and further improve efficiency. They believe that this integration will unlock new possibilities and drive their competitiveness to new heights.
Leveraging Data Analytics: In the era of Industry 4.0, data analytics plays a crucial role in driving improvement and increasing competitiveness. Zanini Renk recognizes the importance of leveraging the vast amount of data they generate and utilizing it effectively to fuel continuous improvement. By harnessing the power of data analytics, they aim to gain valuable insights that will enable them to make data-driven decisions, optimize their processes, and identify opportunities for further enhancement. Zanini Renk firmly believes that by embracing data analytics, they will propel their organization forward and continue to thrive in the dynamic landscape of Industry,
Read more:
