From Tradition to Innovation: How Polipak is Leading the Way in Sustainable Plastic Film Production
Every household and industry relies on plastic films, refuse sacks, and tube sleeve foils, making these indispensable everyday products. Polipak Sp. z o.o., based in Środa Wielkopolska, Poland, and a key player in central and eastern Europe, specializes in these products. As part of the Sarantis Group, Polipak has cultivated a trusted brand, renowned for its diverse product range and high-quality solutions.
In line with the Sarantis Group’s commitment to sustainability, Polipak strives for efficiency, cost reduction, and minimal environmental impact. However, manual data management methods were becoming ineffective with the company’s rapid growth and increasing production complexity. To address these challenges, Polipak partnered with ASKOM, a Siemens Digital Industries Software partner, to implement Opcenter™ software. This advanced planning and scheduling (APS) and manufacturing execution system (MES) solution is part of the Siemens Xcelerator business platform.
“Integrating modern digital solutions was essential for managing our complex multistage production processes,” says Andrzej Migda, IT systems consultant at Polipak. The APS and MES systems automated production scheduling, optimized resource use, and enabled real-time monitoring of production processes. This transition replaced time-consuming manual planning with a flexible, accurate system that enhanced production efficiency and order fulfillment.
The implementation of Siemens solutions has also significantly improved quality management. The MES system provides full visibility throughout the production chain, ensuring high product quality and minimal waste. By accurately tracking production processes in real-time, Polipak can swiftly address potential issues, thus maintaining high productivity and minimizing downtime.
Incorporating Siemens’ advanced digital solutions has fortified Polipak’s market position, streamlined its operations, and bolstered its sustainability efforts, setting a benchmark for eco-friendly foil packaging production.
Read the full case study here.
