Optimize my plant: How Many AGVs Do You Really Need? 

The challenge on every warehouse floor 

Your AGV fleet is one of the biggest investments in your warehouse. Are you sizing it on data, or on gut feel? At LogiMAT 2026 in Stuttgart, we showcased Optimize my plant live, and the response from warehouse and intralogistics professionals confirmed what we see every day: critical decisions about fleet sizing, shift planning, and maintenance are still made without the full picture. That costs time, money, and delivery reliability. 

Optimize my plant, powered by Siemens Plant Simulation, puts a digital twin of your AGV operations directly in the hands of the people who need it most. No simulation expertise required. 

One digital twin, better decision making across different teams  

Every role in warehouse operations faces a different question. The same digital twin answers all of them. 

Logistics planners: right-size your AGV fleet

Every extra AGV costs money and adds traffic complexity. Too few, and orders pile up. With the built-in Experiment Manager, you vary the fleet size virtually and see exactly where adding another vehicle stops delivering gains. You invest in exactly the fleet you need, not one more, not one less. 

Shift supervisors: know if tomorrow’s shift will finish on time, today

Import the next shift’s work orders, run the simulation, and check the dashboard. Orders completed, parts processed, estimated finish time. A clear go or no-go signal, hours before the shift starts. If it won’t work, you adjust staffing, priorities, or schedules while there’s still time to act. 

Maintenance teams: Understand the real cost of taking an AGV offline 

A vehicle goes down, planned or not. How bad is it? Simulate the failure, quantify the throughput impact instantly, and test mitigation strategies before making the call. Maintenance decisions stop being guesswork. 

Put the power of the digital twin in the hands of factory operations 

The real shift isn’t the technology. It’s who gets to use it. Optimize my plant makes simulation accessible to the people making daily decisions on the warehouse floor. The model stays under the hood. The insights come to the surface.