{"id":949,"date":"2022-06-27T04:13:06","date_gmt":"2022-06-27T08:13:06","guid":{"rendered":"https:\/\/blogs.sw.siemens.com\/valor\/?p=949"},"modified":"2026-03-26T13:32:35","modified_gmt":"2026-03-26T17:32:35","slug":"the-key-to-successful-and-cost-saving-inventory-management","status":"publish","type":"post","link":"https:\/\/blogs.sw.siemens.com\/valor\/2022\/06\/27\/the-key-to-successful-and-cost-saving-inventory-management\/","title":{"rendered":"The key to successful and cost-saving inventory management"},"content":{"rendered":"\n<h2 class=\"wp-block-heading\">Blog #10 in a 12-part series covering the Digital Twin Best Practices in Electronics Manufacturing mini-webinar series by Jay Gorajia<\/h2>\n\n\n\n<p>We\u2019ve all seen how inefficient materials management can affect electronic manufacturing operations and bottom-line results: A single missing component can cause downtime on the production line, as well as project and delivery delays, and a damaged reputation.<\/p>\n\n\n\n<p>In order to prevent such a costly occurrence, manufacturers often over-compensate, taking a series of preventative actions:<\/p>\n\n\n\n<ul class=\"wp-block-list\"><li>Ordering \u201cbuffer\u201d stock, and keeping a bloated materials inventory in the warehouse, often leading to spoilage.<\/li><li>Preparing kits well in advance \u2013 sometimes up to 48 hours beforehand \u2013 thus making production plan changes more difficult.<\/li><li>Moving more inventory to the shop floor, crowding the production area, and causing a growth in the quantity of untracked work-in-progress materials.<\/li><\/ul>\n\n\n\n<p>As time goes on and the gap between ERP inventory levels and actual physical stock grows, a physical inventory count becomes necessary, putting a halt to regular operations, and wasting precious time and manpower resources.<\/p>\n\n\n\n<p>When analyzing the root cause of materials management failures, we often discover that the lack of visibility of materials currently on the shop floor is a major issue. How can ERP systems be updated to account for materials that are no longer in the warehouse, but still not used?<\/p>\n\n\n\n<p><a href=\"https:\/\/iconnect007.com\/index.php\/my-i-connect007\/webinars\/implementing-digital-twin#session_10\" target=\"_blank\" rel=\"noopener\">In the tenth session<\/a>&nbsp;of our series of 12 mini-webinars on&nbsp;<a href=\"https:\/\/blogs.sw.siemens.com\/valor\/2021\/11\/02\/the-secret-to-profitable-electronics-design-on-demand-webinar-series\/\" target=\"_blank\" rel=\"noreferrer noopener\"><em>Implementing \u201cDigital Twin\u201d Best Practices From Design Through Manufacturing<\/em><\/a>, we take a look at the materials management challenges currently facing manufacturers. We then review a number of methodologies that can be used to maintain inventory accuracy, track the location of unused materials, and keep materials-related losses to a minimum.<\/p>\n\n\n\n<p>Main takeaways from this session:<\/p>\n\n\n\n<ul class=\"wp-block-list\"><li>The centrality of successful materials management in achieving profitability in electronics manufacturing operations.<\/li><li>How Valor\u00ae Material Management helps manufacturers meet inventory management challenges, reducing cost, enhancing efficiency, and improving product quality.<\/li><li>How the ODB++ Manufacturing protocol and its standardized language helps improve inventory control and reporting processes.<\/li><\/ul>\n\n\n\n<p><a href=\"https:\/\/iconnect007.com\/index.php\/my-i-connect007\/webinars\/implementing-digital-twin#session_10\" target=\"_blank\" rel=\"noreferrer noopener\">Click here to watch the 5-minute session&gt;&gt;<\/a><\/p>\n","protected":false},"excerpt":{"rendered":"<p>Blog #10 in a 12-part series covering the Digital Twin Best Practices in Electronics Manufacturing mini-webinar series by Jay Gorajia&#8230;<\/p>\n","protected":false},"author":11828,"featured_media":952,"comment_status":"open","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"spanish_translation":"","french_translation":"","german_translation":"","italian_translation":"","polish_translation":"","japanese_translation":"","chinese_translation":"","footnotes":""},"categories":[1],"tags":[57,15,54,58],"industry":[],"product":[],"coauthors":[396],"class_list":["post-949","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-news","tag-electronics-manufacturing","tag-industry-4-0","tag-material-management","tag-pcb-assembly"],"featured_image_url":"https:\/\/blogs.sw.siemens.com\/wp-content\/uploads\/sites\/22\/2022\/06\/Materials-on-the-shop-floor-2.jpg","_links":{"self":[{"href":"https:\/\/blogs.sw.siemens.com\/valor\/wp-json\/wp\/v2\/posts\/949","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/blogs.sw.siemens.com\/valor\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/blogs.sw.siemens.com\/valor\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/blogs.sw.siemens.com\/valor\/wp-json\/wp\/v2\/users\/11828"}],"replies":[{"embeddable":true,"href":"https:\/\/blogs.sw.siemens.com\/valor\/wp-json\/wp\/v2\/comments?post=949"}],"version-history":[{"count":4,"href":"https:\/\/blogs.sw.siemens.com\/valor\/wp-json\/wp\/v2\/posts\/949\/revisions"}],"predecessor-version":[{"id":975,"href":"https:\/\/blogs.sw.siemens.com\/valor\/wp-json\/wp\/v2\/posts\/949\/revisions\/975"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/blogs.sw.siemens.com\/valor\/wp-json\/wp\/v2\/media\/952"}],"wp:attachment":[{"href":"https:\/\/blogs.sw.siemens.com\/valor\/wp-json\/wp\/v2\/media?parent=949"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/blogs.sw.siemens.com\/valor\/wp-json\/wp\/v2\/categories?post=949"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/blogs.sw.siemens.com\/valor\/wp-json\/wp\/v2\/tags?post=949"},{"taxonomy":"industry","embeddable":true,"href":"https:\/\/blogs.sw.siemens.com\/valor\/wp-json\/wp\/v2\/industry?post=949"},{"taxonomy":"product","embeddable":true,"href":"https:\/\/blogs.sw.siemens.com\/valor\/wp-json\/wp\/v2\/product?post=949"},{"taxonomy":"author","embeddable":true,"href":"https:\/\/blogs.sw.siemens.com\/valor\/wp-json\/wp\/v2\/coauthors?post=949"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}