{"id":719,"date":"2021-08-16T05:23:09","date_gmt":"2021-08-16T09:23:09","guid":{"rendered":"https:\/\/blogs.sw.siemens.com\/valor\/?p=719"},"modified":"2026-03-26T13:31:47","modified_gmt":"2026-03-26T17:31:47","slug":"new-white-paper-solving-smt-assembly-warehouse-bottlenecks","status":"publish","type":"post","link":"https:\/\/blogs.sw.siemens.com\/valor\/2021\/08\/16\/new-white-paper-solving-smt-assembly-warehouse-bottlenecks\/","title":{"rendered":"New white paper: Solving SMT assembly warehouse bottlenecks"},"content":{"rendered":"\n<h2 class=\"wp-block-heading\">Set up SMT reel storage that works for you.<\/h2>\n\n\n\n<p>In the past, production bottlenecks on the shop floor were one of the most significant operational challenges facing manufacturers. Today, Siemens has tackled the problem with<a href=\"https:\/\/www.plm.automation.siemens.com\/global\/en\/products\/manufacturing-operations\/material-management-pcb-assembly.html\" target=\"_blank\" rel=\"noreferrer noopener\"> Valor Material Management<\/a>, which enables a smooth and continuous flow of materials between the warehouse and the production line and <a href=\"https:\/\/blogs.sw.siemens.com\/valor\/2021\/08\/02\/is-new-infrastructure-the-only-way-to-improve-shop-floor-productivity\/\" target=\"_blank\" rel=\"noreferrer noopener\">eliminates shop floor slowdowns<\/a>. <\/p>\n\n\n\n<p>Yet as in so many cases, solving one problem unintentionally created another. The improved shop floor efficiency can lead to production bottlenecks back in the warehouse, where staff now needs to locate and deliver the materials needed to keep the machines running more quickly than ever before.<\/p>\n\n\n\n<p>As on the shop floor, automated solutions are needed in the warehouse to improve efficiency. The traditional manual approach is error-prone and time-consuming\u2014a manual picking operation can require up to five minutes per line item and returning each reel to the warehouse can also take several minutes. Fully automated SMT reel storage systems like robotic storage towers offer a solution, but they also come with a heavy price tag and significant maintenance requirements and operating costs. It can be a long time before a manufacturer achieves a return on the investment (ROI) in a robotic storage tower system, if at all.<\/p>\n\n\n\n<div class=\"wp-block-image\"><figure class=\"alignright size-large is-resized\"><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/blogs.sw.siemens.com\/wp-content\/uploads\/sites\/22\/2021\/08\/4-Transparent-732x1024.png\" alt=\"SMT reel storage shelves\" class=\"wp-image-723\" width=\"183\" height=\"256\" srcset=\"https:\/\/blogs.sw.siemens.com\/wp-content\/uploads\/sites\/22\/2021\/08\/4-Transparent-732x1024.png 732w, https:\/\/blogs.sw.siemens.com\/wp-content\/uploads\/sites\/22\/2021\/08\/4-Transparent-214x300.png 214w, https:\/\/blogs.sw.siemens.com\/wp-content\/uploads\/sites\/22\/2021\/08\/4-Transparent-768x1075.png 768w, https:\/\/blogs.sw.siemens.com\/wp-content\/uploads\/sites\/22\/2021\/08\/4-Transparent-1097x1536.png 1097w, https:\/\/blogs.sw.siemens.com\/wp-content\/uploads\/sites\/22\/2021\/08\/4-Transparent-1463x2048.png 1463w, https:\/\/blogs.sw.siemens.com\/wp-content\/uploads\/sites\/22\/2021\/08\/4-Transparent-900x1260.png 900w, https:\/\/blogs.sw.siemens.com\/wp-content\/uploads\/sites\/22\/2021\/08\/4-Transparent.png 1701w\" sizes=\"auto, (max-width: 183px) 100vw, 183px\" \/><\/figure><\/div>\n\n\n\n<p>Siemens Digital Industries Software and the Inovaxe Corporation partnered to create <a href=\"https:\/\/sie.ag\/3CQJgCR\" target=\"_blank\" rel=\"noreferrer noopener\">a more accessible alternative<\/a> to solve the warehouse bottleneck problem. The integrated, semi-automatic \u201csmart shelf\u201d SMT reel storage solution utilizes Inovaxe\u2019s InoAuto smart racks which have light-emitting diodes (LEDs) at each reel location that illuminate when a pick-up or return is required. Siemens\u2019 Valor Material Management software generates the pick lists and sends them to the Inovaxe shelf system which lights up the relevant LEDs to enable the quick and efficient selection of reels. <\/p>\n\n\n\n<p>This smart shelf solution significantly improves picking performance and accuracy, reducing kitting time to mere minutes. The LEDs on the smart shelf can even be set to light up in a specific order according to their use on the line, further reducing kitting times and eliminating decision making. The semi-automatic Siemens\/Inovaxe solution offers an ROI that is estimated at three to six months.<\/p>\n\n\n\n<p><a href=\"https:\/\/sie.ag\/3CQJgCR\" target=\"_blank\" rel=\"noreferrer noopener\">Read more about it in our new whitepaper\u2014download it now.<\/a><\/p>\n","protected":false},"excerpt":{"rendered":"<p>Set up SMT reel storage that works for you. In the past, production bottlenecks on the shop floor were one&#8230;<\/p>\n","protected":false},"author":69308,"featured_media":720,"comment_status":"open","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"spanish_translation":"","french_translation":"","german_translation":"","italian_translation":"","polish_translation":"","japanese_translation":"","chinese_translation":"","footnotes":""},"categories":[1],"tags":[54,58],"industry":[357,358,356],"product":[],"coauthors":[406],"class_list":["post-719","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-news","tag-material-management","tag-pcb-assembly","industry-consumer-industrial-electronics","industry-electronic-manufacturing-services","industry-electronics-semiconductors"],"featured_image_url":"https:\/\/blogs.sw.siemens.com\/wp-content\/uploads\/sites\/22\/2021\/08\/warehouse_bottleneck_diagram_landing_page.jpg","_links":{"self":[{"href":"https:\/\/blogs.sw.siemens.com\/valor\/wp-json\/wp\/v2\/posts\/719","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/blogs.sw.siemens.com\/valor\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/blogs.sw.siemens.com\/valor\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/blogs.sw.siemens.com\/valor\/wp-json\/wp\/v2\/users\/69308"}],"replies":[{"embeddable":true,"href":"https:\/\/blogs.sw.siemens.com\/valor\/wp-json\/wp\/v2\/comments?post=719"}],"version-history":[{"count":2,"href":"https:\/\/blogs.sw.siemens.com\/valor\/wp-json\/wp\/v2\/posts\/719\/revisions"}],"predecessor-version":[{"id":724,"href":"https:\/\/blogs.sw.siemens.com\/valor\/wp-json\/wp\/v2\/posts\/719\/revisions\/724"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/blogs.sw.siemens.com\/valor\/wp-json\/wp\/v2\/media\/720"}],"wp:attachment":[{"href":"https:\/\/blogs.sw.siemens.com\/valor\/wp-json\/wp\/v2\/media?parent=719"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/blogs.sw.siemens.com\/valor\/wp-json\/wp\/v2\/categories?post=719"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/blogs.sw.siemens.com\/valor\/wp-json\/wp\/v2\/tags?post=719"},{"taxonomy":"industry","embeddable":true,"href":"https:\/\/blogs.sw.siemens.com\/valor\/wp-json\/wp\/v2\/industry?post=719"},{"taxonomy":"product","embeddable":true,"href":"https:\/\/blogs.sw.siemens.com\/valor\/wp-json\/wp\/v2\/product?post=719"},{"taxonomy":"author","embeddable":true,"href":"https:\/\/blogs.sw.siemens.com\/valor\/wp-json\/wp\/v2\/coauthors?post=719"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}