{"id":1276,"date":"2023-07-17T04:44:52","date_gmt":"2023-07-17T08:44:52","guid":{"rendered":"https:\/\/blogs.sw.siemens.com\/valor\/?p=1276"},"modified":"2026-03-26T13:33:25","modified_gmt":"2026-03-26T17:33:25","slug":"teamwork-and-creativity-for-sustainable-manufacturing","status":"publish","type":"post","link":"https:\/\/blogs.sw.siemens.com\/valor\/2023\/07\/17\/teamwork-and-creativity-for-sustainable-manufacturing\/","title":{"rendered":"Teamwork and creativity for sustainable manufacturing"},"content":{"rendered":"\n<h2 class=\"wp-block-heading\">Podcast #6 in our new series with I-Connect007: Sustainability in Electronics Manufacturing<\/h2>\n\n\n\n<p>Creating a more sustainable manufacturing environment is essential for the future of our planet. It is not just the responsibility of one department or one person, but rather a team effort involving all stakeholders. In order to achieve this, we need to think creatively and approach <a href=\"https:\/\/blogs.sw.siemens.com\/valor\/2023\/06\/20\/efficiency-key-to-sustainable-manufacturing\/\" target=\"_blank\" data-type=\"URL\" data-id=\"https:\/\/blogs.sw.siemens.com\/valor\/2023\/06\/20\/efficiency-key-to-sustainable-manufacturing\/\" rel=\"noreferrer noopener\">resource efficiency <\/a>holistically.<\/p>\n\n\n\n<p>One major aspect of doing things differently is involving all stakeholders in working on solutions. This means that we need to have data to have a meaningful discussion and decide on specific KPIs. For example, if we want to answer the question of whether the bottom line is better when shifting production to when electricity is green and has a zero or even negative price, we need to assess the energy cost, overtime, risk of issues, and whether we have the right software to handle new schedules. Even if the answer is currently no, we can identify gaps that will make it viable and improve our processes through continuous improvement.<\/p>\n\n\n\n<p>Organizations don\u2019t usually spontaneously start collaborating on holistic projects, so two important success factors are leadership agenda and defining an internal champion who will help steer the ship towards the environmental target while considering all other stakeholders\u2019 targets.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">Being more systematically creative<\/h2>\n\n\n\n<p>Creativity is also essential to more sustainable manufacturing. But being creative might not come naturally to everyone; this is where the 7 R\u2019s for sustainability help us, by providing a systematic approach to finding new solutions:<\/p>\n\n\n\n<p><strong>Rethink, Reduce, Replan, Reuse, Reject, Recycle, Renewables<\/strong><\/p>\n\n\n\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-9d6595d7 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<p>Listen to the full podcast with Jonathan Fromm to learn more about these tools and how they fit in with the manufacturing environment.<\/p>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<iframe loading=\"lazy\" src=\"https:\/\/podcasters.spotify.com\/pod\/show\/i-connect007\/embed\/episodes\/Sustainability-is-a-Team-Effort-e260aqe\/a-aa1fsnv\" height=\"102px\" width=\"400px\" frameborder=\"0\" scrolling=\"no\"><\/iframe>\n<\/div>\n<\/div>\n\n\n\n<h2 class=\"wp-block-heading\">It all needs to be measured<\/h2>\n\n\n\n<p>Once KPIs have been discussed and defined, analytic tools can help monitor and provide alerts when specified thresholds have been crossed.<\/p>\n\n\n\n<p>OEE is one such useful KPI: tracking OEE levels allows manufacturers to find areas of low productivity, utilization, and quality and by improving them it can have a positive impact on the energy efficiency. For example, a reflow oven energy consumption would not change much, irrespective of the quality of the product, however with a higher FPY there would be a lower energy consumption per unit shipped.<\/p>\n\n\n\n<p>Similarly if the line utilization drops, additional overheads including energy consumption (for example air conditioning) are still being consumed, particularly if other lines are still producing.<\/p>\n\n\n\n<p>Component analysis can also help improve sustainability KPIs:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Some suppliers provide better quality components than others. Manufacturers need to be able to identify which suppliers\u2019 components perform best, so that they can minimize quality issues as a result of compromised components. Monitoring materials from the moment it enters the factory until it is placed on a PCB helps to identify issues with specific reels or suppliers during quality testing.<\/li>\n\n\n\n<li>Not using components in time can also create waste \u2013 without monitoring closely component expiration dates, manufacturers risk wasting large amounts of components that should have been used earlier. Analytics tools provides constant monitoring and management of the inventory, allowing manufacturers to ensure that components are used in time.<\/li>\n<\/ul>\n\n\n\n<p>For more insights, listen to the<a href=\"https:\/\/podcasters.spotify.com\/pod\/show\/i-connect007\/episodes\/Sustainability-is-a-Team-Effort-e260aqe\/a-aa1fsnv\" target=\"_blank\" data-type=\"URL\" data-id=\"https:\/\/podcasters.spotify.com\/pod\/show\/i-connect007\/episodes\/Sustainability-is-a-Team-Effort-e260aqe\/a-aa1fsnv\" rel=\"noreferrer noopener\"> full podcast <\/a>with Jonathan Fromm. <\/p>\n\n\n\n<h2 class=\"wp-block-heading\">Previous podcasts in the series<\/h2>\n\n\n\n<p>Listen to the full series!<\/p>\n\n\n\n<div class=\"wp-block-group\"><div class=\"wp-block-group__inner-container is-layout-constrained wp-block-group-is-layout-constrained\">\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-9d6595d7 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<figure class=\"wp-block-embed is-type-wp-embed is-provider-valor wp-block-embed-valor\"><div class=\"wp-block-embed__wrapper\">\n<blockquote class=\"wp-embedded-content\" data-secret=\"eN7wEHqCvf\"><a href=\"https:\/\/blogs.sw.siemens.com\/valor\/2023\/06\/01\/sustainable-pcb-design-with-the-digital-twin\/\">Sustainable PCB design with the digital twin<\/a><\/blockquote><iframe loading=\"lazy\" class=\"wp-embedded-content\" sandbox=\"allow-scripts\" security=\"restricted\" style=\"position: absolute; visibility: hidden;\" title=\"&#8220;Sustainable PCB design with the digital twin&#8221; &#8212; Valor\" src=\"https:\/\/blogs.sw.siemens.com\/valor\/2023\/06\/01\/sustainable-pcb-design-with-the-digital-twin\/embed\/#?secret=MbMB7x9huH#?secret=eN7wEHqCvf\" data-secret=\"eN7wEHqCvf\" width=\"600\" height=\"338\" frameborder=\"0\" marginwidth=\"0\" marginheight=\"0\" scrolling=\"no\"><\/iframe>\n<\/div><\/figure>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<figure class=\"wp-block-embed is-type-wp-embed is-provider-valor wp-block-embed-valor\"><div class=\"wp-block-embed__wrapper\">\n<blockquote class=\"wp-embedded-content\" data-secret=\"LF3SaGCJWL\"><a href=\"https:\/\/blogs.sw.siemens.com\/valor\/2023\/06\/07\/how-do-cloud-applications-advance-sustainability\/\">How do cloud applications advance sustainability?<\/a><\/blockquote><iframe loading=\"lazy\" class=\"wp-embedded-content\" sandbox=\"allow-scripts\" security=\"restricted\" style=\"position: absolute; visibility: hidden;\" title=\"&#8220;How do cloud applications advance sustainability?&#8221; &#8212; Valor\" src=\"https:\/\/blogs.sw.siemens.com\/valor\/2023\/06\/07\/how-do-cloud-applications-advance-sustainability\/embed\/#?secret=vC12hPH5HP#?secret=LF3SaGCJWL\" data-secret=\"LF3SaGCJWL\" width=\"600\" height=\"338\" frameborder=\"0\" marginwidth=\"0\" marginheight=\"0\" scrolling=\"no\"><\/iframe>\n<\/div><\/figure>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<figure class=\"wp-block-embed is-type-wp-embed is-provider-valor wp-block-embed-valor\"><div class=\"wp-block-embed__wrapper\">\n<blockquote class=\"wp-embedded-content\" data-secret=\"GuodzU1bJ2\"><a href=\"https:\/\/blogs.sw.siemens.com\/valor\/2023\/06\/20\/efficiency-key-to-sustainable-manufacturing\/\">Efficiency is key to more sustainable manufacturing<\/a><\/blockquote><iframe loading=\"lazy\" class=\"wp-embedded-content\" sandbox=\"allow-scripts\" security=\"restricted\" style=\"position: absolute; visibility: hidden;\" title=\"&#8220;Efficiency is key to more sustainable manufacturing&#8221; &#8212; Valor\" src=\"https:\/\/blogs.sw.siemens.com\/valor\/2023\/06\/20\/efficiency-key-to-sustainable-manufacturing\/embed\/#?secret=sjXN2Bfrla#?secret=GuodzU1bJ2\" data-secret=\"GuodzU1bJ2\" width=\"600\" height=\"338\" frameborder=\"0\" marginwidth=\"0\" marginheight=\"0\" scrolling=\"no\"><\/iframe>\n<\/div><\/figure>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<figure class=\"wp-block-embed is-type-wp-embed is-provider-valor wp-block-embed-valor\"><div class=\"wp-block-embed__wrapper\">\n<blockquote class=\"wp-embedded-content\" data-secret=\"TxLkQQxeKH\"><a href=\"https:\/\/blogs.sw.siemens.com\/valor\/2023\/07\/02\/sustainability-in-logistics-inside-and-outside-the-factory\/\">Sustainability in logistics: inside and outside the factory<\/a><\/blockquote><iframe loading=\"lazy\" class=\"wp-embedded-content\" sandbox=\"allow-scripts\" security=\"restricted\" style=\"position: absolute; visibility: hidden;\" title=\"&#8220;Sustainability in logistics: inside and outside the factory&#8221; &#8212; Valor\" src=\"https:\/\/blogs.sw.siemens.com\/valor\/2023\/07\/02\/sustainability-in-logistics-inside-and-outside-the-factory\/embed\/#?secret=PMAgOCUGqQ#?secret=TxLkQQxeKH\" data-secret=\"TxLkQQxeKH\" width=\"600\" height=\"338\" frameborder=\"0\" marginwidth=\"0\" marginheight=\"0\" scrolling=\"no\"><\/iframe>\n<\/div><\/figure>\n<\/div>\n<\/div>\n<\/div><\/div>\n","protected":false},"excerpt":{"rendered":"<p>Podcast #6 in our new series with I-Connect007: Sustainability in Electronics Manufacturing Creating a more sustainable manufacturing environment is essential&#8230;<\/p>\n","protected":false},"author":69244,"featured_media":1278,"comment_status":"open","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"spanish_translation":"","french_translation":"","german_translation":"","italian_translation":"","polish_translation":"","japanese_translation":"","chinese_translation":"","footnotes":""},"categories":[1],"tags":[57,420,63],"industry":[357,358,356],"product":[],"coauthors":[379],"class_list":["post-1276","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-news","tag-electronics-manufacturing","tag-sustainability","tag-thought-leadership","industry-consumer-industrial-electronics","industry-electronic-manufacturing-services","industry-electronics-semiconductors"],"featured_image_url":"https:\/\/blogs.sw.siemens.com\/wp-content\/uploads\/sites\/22\/2023\/07\/hands-cupping-plant-save-environment-campaign-scaled.jpg","_links":{"self":[{"href":"https:\/\/blogs.sw.siemens.com\/valor\/wp-json\/wp\/v2\/posts\/1276","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/blogs.sw.siemens.com\/valor\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/blogs.sw.siemens.com\/valor\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/blogs.sw.siemens.com\/valor\/wp-json\/wp\/v2\/users\/69244"}],"replies":[{"embeddable":true,"href":"https:\/\/blogs.sw.siemens.com\/valor\/wp-json\/wp\/v2\/comments?post=1276"}],"version-history":[{"count":5,"href":"https:\/\/blogs.sw.siemens.com\/valor\/wp-json\/wp\/v2\/posts\/1276\/revisions"}],"predecessor-version":[{"id":1513,"href":"https:\/\/blogs.sw.siemens.com\/valor\/wp-json\/wp\/v2\/posts\/1276\/revisions\/1513"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/blogs.sw.siemens.com\/valor\/wp-json\/wp\/v2\/media\/1278"}],"wp:attachment":[{"href":"https:\/\/blogs.sw.siemens.com\/valor\/wp-json\/wp\/v2\/media?parent=1276"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/blogs.sw.siemens.com\/valor\/wp-json\/wp\/v2\/categories?post=1276"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/blogs.sw.siemens.com\/valor\/wp-json\/wp\/v2\/tags?post=1276"},{"taxonomy":"industry","embeddable":true,"href":"https:\/\/blogs.sw.siemens.com\/valor\/wp-json\/wp\/v2\/industry?post=1276"},{"taxonomy":"product","embeddable":true,"href":"https:\/\/blogs.sw.siemens.com\/valor\/wp-json\/wp\/v2\/product?post=1276"},{"taxonomy":"author","embeddable":true,"href":"https:\/\/blogs.sw.siemens.com\/valor\/wp-json\/wp\/v2\/coauthors?post=1276"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}