{"id":422,"date":"2018-09-24T10:43:13","date_gmt":"2018-09-24T17:43:13","guid":{"rendered":"https:\/\/blogs.plm.automation.siemens.com\/t5\/Tecnomatix-News\/Plant-Simulation-helps-Sansera-to-reduce-manpower-by-30\/ba-p\/528146"},"modified":"2026-03-26T06:55:38","modified_gmt":"2026-03-26T10:55:38","slug":"plant-simulation-helps-sansera-to-reduce-manpower-by-30","status":"publish","type":"post","link":"https:\/\/blogs.sw.siemens.com\/tecnomatix\/plant-simulation-helps-sansera-to-reduce-manpower-by-30\/","title":{"rendered":"Plant Simulation helps Sansera to reduce manpower by 30%"},"content":{"rendered":"<p><P><STRONG>Sansera Engineering uses Plant Simulation to optimize production efficiency<\/STRONG><\/P><\/p>\n<p><P>Sansera is a global engineering company that manufactures complex precision engineered components for automotive and aerospace original equipment manufacturers. Sansera also builds its own computerized numerical control-special purpose machines and manufacturing lines, enabling its customers to benefit from the dual advantages of cost effectiveness and enhanced machining capabilities.<\/P><\/p>\n<p><P>Sansera\u2019s resources, together with its expert engineering team, possess the highest level of technical and professional competence to produce complex products that meet their customers\u2019 quality standards. The company\u2019s portfolio encompasses components ranging from 15 grams to 12 kilograms and includes crucial products such as crank shaft assemblies, rocker arms, gear shifter forks, common rail and connecting rods.&nbsp;&nbsp; Sansera has seven state-of-the-art manufacturing and machining plants in India that employ more than 5,000 employees and have year-over-year revenues of more than $150 million.<\/P><\/p>\n<p><P><STRONG>Achieving optimum production efficiency<\/STRONG><\/P><\/p>\n<p><P>Sansera supplies precision-engineered components, which are extremely complex and adhere to the highest standards of excellence, to leading international and domestic automotive and aerospace manufacturers and OEMs. High-precision engineering, forging, machining, assembly and supply requires the highest level of technical competence.<\/P><\/p>\n<p><P>Sansera has honed these skills by designing, developing and delivering products to some of the world\u2019s most demanding customers.&nbsp; To enhance its production and manufacturing capabilities and remain relevant in the face of the continuous increase in product demand, Sansera wanted to optimize production efficiency across all of its manufacturing lines and plants. The company also zeroed in on cost reduction and looked forward to acquiring new customers by being more competitive.<\/P><\/p>\n<p><P><STRONG>Business challenges<\/STRONG><\/P><br \/>\n<UL><br \/>\n<LI>Improve production efficiency of manufacturing lines and plants<\/LI><br \/>\n<LI>Minimize investment on new production lines<\/LI><br \/>\n<LI>Reduce costs and become more competitive for new customer acquisition<\/LI><br \/>\n<\/UL><\/p>\n<p><P><STRONG>Keys to success<\/STRONG><\/P><br \/>\n<UL><br \/>\n<LI>Use the Plant Simulation solution in the Tecnomatix portfolio to model and simulate complex production scenario<\/LI><br \/>\n<LI>Take methodical approach in implementing simulation strategy<\/LI><br \/>\n<LI>Have all stakeholders on board during the project\u2019s execution<\/LI><br \/>\n<\/UL><\/p>\n<p><P><STRONG>Results<\/STRONG><\/P><br \/>\n<UL><br \/>\n<LI>Reduced manpower by 30 percent without any new investment<\/LI><br \/>\n<LI>Achieved significant operating cost savings due to reducing labor hours<\/LI><br \/>\n<LI>Improved effectiveness of planning and engineering team<\/LI><br \/>\n<\/UL><\/p>\n<p><P><EM>\u201cThe simulation tool has helped us&nbsp;<\/EM><EM>to model a balanced production&nbsp;<\/EM><EM>system, identify the bottlenecks<\/EM><\/P><br \/>\n<P><EM>and plan the manpower optimally.&nbsp;<\/EM><EM>The first project was to optimize&nbsp;<\/EM><EM>the manpower in a production line&nbsp;<\/EM><EM>and our team were able to bring&nbsp;<\/EM><EM>down the manpower by 30%.\u201d<\/EM><\/P><br \/>\n<P>Sujith S Nath<\/P><br \/>\n<P>Asst. Manager \u2013 Advanced Engineering, Sansera Engineering<\/P><\/p>\n<p><P><STRONG>Download the attached customer success story.<\/STRONG><\/P><\/p>\n<p><P><span class=\"lia-inline-image-display-wrapper lia-image-align-center\" style=\"width: 999px;\"><img decoding=\"async\" src=\"http:\/\/blogs.sw.siemens.com\/wp-content\/uploads\/sites\/7\/2019\/09\/Sansera-1.png\" alt=\"Sansera.png\" title=\"Sansera.png\" \/><span class=\"lia-inline-image-caption\" onclick=\"event.preventDefault();\">Sansera Engineering, Bengaluru, India<\/span><\/span><\/P><\/p>\n","protected":false},"excerpt":{"rendered":"<p>Sansera Engineering uses Plant Simulation to optimize production efficiency <\/p>\n<p> Sansera is a global engineering company that manufactures complex precision engineered components for automotive&#8230;<\/p>\n","protected":false},"author":51290,"featured_media":426,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"spanish_translation":"","french_translation":"","german_translation":"","italian_translation":"","polish_translation":"","japanese_translation":"","chinese_translation":"","footnotes":""},"categories":[1],"tags":[10],"industry":[],"product":[],"coauthors":[],"class_list":["post-422","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-news","tag-plant-simulation"],"featured_image_url":"https:\/\/blogs.sw.siemens.com\/wp-content\/uploads\/sites\/7\/2019\/09\/Sansera-1.png","_links":{"self":[{"href":"https:\/\/blogs.sw.siemens.com\/tecnomatix\/wp-json\/wp\/v2\/posts\/422","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/blogs.sw.siemens.com\/tecnomatix\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/blogs.sw.siemens.com\/tecnomatix\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/blogs.sw.siemens.com\/tecnomatix\/wp-json\/wp\/v2\/users\/51290"}],"replies":[{"embeddable":true,"href":"https:\/\/blogs.sw.siemens.com\/tecnomatix\/wp-json\/wp\/v2\/comments?post=422"}],"version-history":[{"count":2,"href":"https:\/\/blogs.sw.siemens.com\/tecnomatix\/wp-json\/wp\/v2\/posts\/422\/revisions"}],"predecessor-version":[{"id":427,"href":"https:\/\/blogs.sw.siemens.com\/tecnomatix\/wp-json\/wp\/v2\/posts\/422\/revisions\/427"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/blogs.sw.siemens.com\/tecnomatix\/wp-json\/wp\/v2\/media\/426"}],"wp:attachment":[{"href":"https:\/\/blogs.sw.siemens.com\/tecnomatix\/wp-json\/wp\/v2\/media?parent=422"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/blogs.sw.siemens.com\/tecnomatix\/wp-json\/wp\/v2\/categories?post=422"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/blogs.sw.siemens.com\/tecnomatix\/wp-json\/wp\/v2\/tags?post=422"},{"taxonomy":"industry","embeddable":true,"href":"https:\/\/blogs.sw.siemens.com\/tecnomatix\/wp-json\/wp\/v2\/industry?post=422"},{"taxonomy":"product","embeddable":true,"href":"https:\/\/blogs.sw.siemens.com\/tecnomatix\/wp-json\/wp\/v2\/product?post=422"},{"taxonomy":"author","embeddable":true,"href":"https:\/\/blogs.sw.siemens.com\/tecnomatix\/wp-json\/wp\/v2\/coauthors?post=422"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}