{"id":11706,"date":"2025-11-07T10:23:14","date_gmt":"2025-11-07T15:23:14","guid":{"rendered":"https:\/\/blogs.sw.siemens.com\/tecnomatix\/?p=11706"},"modified":"2026-03-26T07:11:38","modified_gmt":"2026-03-26T11:11:38","slug":"the-future-of-bridging-humans-robots-and-humanoids-with-process-simulate-software-video","status":"publish","type":"post","link":"https:\/\/blogs.sw.siemens.com\/tecnomatix\/the-future-of-bridging-humans-robots-and-humanoids-with-process-simulate-software-video\/","title":{"rendered":"The future of bridging\u00a0humans,\u00a0robots, and\u00a0humanoids with Process Simulate software\u00a0[VIDEO]"},"content":{"rendered":"\n<p>The manufacturing industry is entering a new era where&nbsp;humanoid robots are expected to gradually&nbsp;enter the factory floor within the next few&nbsp;years.&nbsp;Unlike traditional industrial robots with rigid, pre-defined configurations, humanoids are designed in the shape of the human body and can replicate&nbsp;their&nbsp;motions and capabilities. This design&nbsp;is intended for&nbsp;them to function in environments originally built for people, enabling them to use existing tools, equipment, and workstations without extensive modifications to the production floor.&nbsp;<\/p>\n\n\n<div class=\"wp-block-image\">\n<figure class=\"alignleft size-full is-resized\"><img loading=\"lazy\" decoding=\"async\" width=\"624\" height=\"474\" src=\"https:\/\/blogs.sw.siemens.com\/wp-content\/uploads\/sites\/7\/2025\/11\/humanoid-tecnomatix-process-simulate-human-demonstration.png\" alt=\"\" class=\"wp-image-11703\" style=\"width:532px;height:auto\" srcset=\"https:\/\/blogs.sw.siemens.com\/wp-content\/uploads\/sites\/7\/2025\/11\/humanoid-tecnomatix-process-simulate-human-demonstration.png 624w, https:\/\/blogs.sw.siemens.com\/wp-content\/uploads\/sites\/7\/2025\/11\/humanoid-tecnomatix-process-simulate-human-demonstration-600x456.png 600w\" sizes=\"auto, (max-width: 624px) 100vw, 624px\" \/><\/figure><\/div>\n\n\n<p>The market outlook underscores&nbsp;humanoid robots in manufacturing and their&nbsp;potential. According to&nbsp;<a href=\"https:\/\/www.fortunebusinessinsights.com\/humanoid-robots-market-110188\" target=\"_blank\" rel=\"noreferrer noopener\"><em>Fortune Business Insights<\/em><\/a>, \u201cThe global humanoid robot market size was valued at USD 2.43 billion in 2023 and is projected to grow from USD 3.28 billion in 2024 to reach USD 66.0 billion by 2032,&nbsp;exhibiting&nbsp;a CAGR of 45.5% during the forecast period. Asia Pacific dominated the humanoid robot market with a market share of 41.97% in 2023.\u201d&nbsp;<\/p>\n\n\n\n<p>For manufacturers, this positions humanoids as a new class of professional service robots that can seamlessly integrate with humans,&nbsp;cobots, and other automation systems&nbsp;\u2014 ultimately&nbsp;boosting both productivity and flexibility.&nbsp;With that said, humanoid robots&nbsp;still&nbsp;remain&nbsp;in a highly researched market and aim to&nbsp;perform repetitive assembly line tasks in a dynamically changing environment. These advances are powered by accelerated research invested in sophisticated AI capabilities, which will eventually help enable humanoid robots&nbsp;to perceive their surroundings, make task-level decisions, and autonomously execute complex, multi-step processes.&nbsp;<\/p>\n\n\n\n<p>However, their ability to rapidly learn and adapt makes them particularly exciting&nbsp;\u2014&nbsp;but also introduces new levels of uncertainty for manufacturers.&nbsp;This is where&nbsp;Siemens&nbsp;advanced&nbsp;manufacturing&nbsp;simulation and validation software, <a href=\"https:\/\/plm.sw.siemens.com\/en-US\/tecnomatix\/process-simulate-software\/\" target=\"_blank\" rel=\"noopener\">Process Simulate<\/a>,&nbsp;becomes&nbsp;indispensable, allowing&nbsp;manufacturers&nbsp;to&nbsp;virtually model&nbsp;and simulate the entire ecosystem&nbsp;\u2014&nbsp;<a href=\"https:\/\/trials.sw.siemens.com\/en-US\/trials\/process-simulate-x-human-advanced\" target=\"_blank\" rel=\"noopener\">humans<\/a>, <a href=\"https:\/\/trials.sw.siemens.com\/en-US\/trials\/process-simulate-x-robotics-advanced\" target=\"_blank\" rel=\"noopener\">robots,&nbsp;and automation&nbsp;systems<\/a> \u2014&nbsp;and&nbsp;eventually&nbsp;humanoids,&nbsp;within&nbsp;a unified&nbsp;production environment.&nbsp;By doing so, it&nbsp;provides&nbsp;the ability to address integration challenges early,&nbsp;validate&nbsp;feasibility,&nbsp;optimize&nbsp;workflows, prevent resource conflicts, and confirm that production lines can achieve their required cycle times before deployment on the shop floor.&nbsp;<\/p>\n\n\n\n<p class=\"has-text-align-center has-gray-dark-color has-teal-background-color has-text-color has-background has-link-color wp-elements-10f544da01a9893869673b797b160935\"><strong>Now,&nbsp;let\u2019s&nbsp;look into the future and&nbsp;explore how <a href=\"https:\/\/plm.sw.siemens.com\/en-US\/tecnomatix\/products\/process-simulate-x-human-advanced\/\" target=\"_blank\" rel=\"noopener\">Process Simulate Human<\/a>&nbsp;could be a&nbsp;critical&nbsp;solution&nbsp;for de-risking the integration of humanoids into modern manufacturing.&nbsp;<\/strong><\/p>\n\n\n\n<p class=\"has-text-align-center has-gray-dark-color has-teal-background-color has-text-color has-background has-link-color wp-elements-eb21160ef5222f9dbfbd9a093ef91a1d\"><strong>Please note this demonstration is a proof of concept.<\/strong><\/p>\n\n\n\n<figure class=\"wp-block-video\"><video controls src=\"https:\/\/videos.mentor-cdn.com\/mgc\/videos\/5400\/661fe966-a7d7-48e5-bb95-259136ef69bc-en-US-video.mp4\"><\/video><\/figure>\n\n\n\n<p style=\"font-size:25px\"><strong>From Simulation to Application: Humanoids on the Factory Floor with Process Simulate Human<\/strong>&nbsp;<\/p>\n\n\n\n<p>Industries like automakers are testing humanoid robots for tasks such as handling sheet metal, delivering materials, and performing inspections. The main advantage: they can&nbsp;operate&nbsp;in human-designed spaces without costly facility redesigns.&nbsp;Humanoids&nbsp;could&nbsp;eventually&nbsp;address labor gaps in repetitive, low-skill, or physically demanding work, while offering the flexibility of a human form combined with robotic precision. By enabling manufacturers to model, simulate, and&nbsp;validate&nbsp;the production floor, the software helps&nbsp;anticipate&nbsp;and address integration issues while confirming the feasibility and efficiency of the planned production line.&nbsp;Interesting in exploring? Launch the <a href=\"https:\/\/trials.sw.siemens.com\/en-US\/trials\/process-simulate-x-human-advanced\" target=\"_blank\" rel=\"noopener\">Process Simulate X Human<\/a> cloud-based trial today.<\/p>\n\n\n\n<div class=\"wp-block-media-text is-stacked-on-mobile\" style=\"grid-template-columns:29% auto\"><figure class=\"wp-block-media-text__media\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"804\" src=\"https:\/\/blogs.sw.siemens.com\/wp-content\/uploads\/sites\/7\/2025\/06\/alex-greenberg-siemens-1024x804.jpg\" alt=\"\" class=\"wp-image-11406 size-full\" srcset=\"https:\/\/blogs.sw.siemens.com\/wp-content\/uploads\/sites\/7\/2025\/06\/alex-greenberg-siemens-1024x804.jpg 1024w, https:\/\/blogs.sw.siemens.com\/wp-content\/uploads\/sites\/7\/2025\/06\/alex-greenberg-siemens-600x471.jpg 600w, https:\/\/blogs.sw.siemens.com\/wp-content\/uploads\/sites\/7\/2025\/06\/alex-greenberg-siemens-768x603.jpg 768w, https:\/\/blogs.sw.siemens.com\/wp-content\/uploads\/sites\/7\/2025\/06\/alex-greenberg-siemens-900x706.jpg 900w, https:\/\/blogs.sw.siemens.com\/wp-content\/uploads\/sites\/7\/2025\/06\/alex-greenberg-siemens.jpg 1441w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/figure><div class=\"wp-block-media-text__content\">\n<p class=\"has-medium-font-size\"><em><strong>&#8220;The&nbsp;introduction&nbsp;of humanoids into manufacturing environments brings substantial integration complexity. These robots will need to work seamlessly alongside traditional industrial robots,&nbsp;cobots, AMRs, conveyors, and human operators. While this mix can pose significant integration challenges, it is precisely here that Process Simulate software&nbsp;would shine.&#8221; <\/strong><\/em><\/p>\n\n\n\n<p>&#8211; Article author, Alex Greenberg, Director of Robotics 4.0 Simulation, Siemens Digital Industries Software<\/p>\n<\/div><\/div>\n\n\n\n<p style=\"font-size:25px\"><strong>To successfully integrate humanoids, manufacturing simulation tools like Process Simulate Human&nbsp;will be&nbsp;essential. Here\u2019s how&nbsp;manufacturers could&nbsp;leverage&nbsp;its capabilities:<\/strong>&nbsp;<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>Cycle Time Analysis<\/strong>&nbsp;<br>Estimate task durations, accounting for humanoid walking speed, reach, and handling times.&nbsp;<\/li>\n\n\n\n<li><strong>Workstation Validation<\/strong>&nbsp;<br>Verify&nbsp;tool and bin placement against humanoid ranges of motion to ensure ergonomic and&nbsp;feasible&nbsp;task execution.&nbsp;<\/li>\n\n\n\n<li><strong>Path &amp; Collision Planning<\/strong>&nbsp;<br>Simulate humanoid movement and robot interactions to&nbsp;optimize&nbsp;layouts, reduce bottlenecks, and prevent interference.&nbsp;<\/li>\n\n\n\n<li><strong>Resource Assignment<\/strong>&nbsp;<br>Use a humanoid library to match the right robot to each job based on capability and physical constraints.&nbsp;<\/li>\n\n\n\n<li><strong>Human-Robot Collaboration<\/strong>&nbsp;<br>Validate&nbsp;shared task scenarios to ensure clarity, safety, and efficiency where humans and humanoids work together.&nbsp;<\/li>\n\n\n\n<li><strong>Downtime Management<\/strong>&nbsp;<br>Considers charging station placement and&nbsp;recharge&nbsp;cycles to accurately reflect humanoid availability in production planning.&nbsp;<\/li>\n<\/ul>\n\n\n\n<p>By modeling humanoids within <a href=\"https:\/\/trials.sw.siemens.com\/en-US\/trials\/process-simulate-x-human-advanced\" target=\"_blank\" rel=\"noopener\">Process Simulate Human<\/a> such as demonstrated in the proof of concept video, manufacturers could&nbsp;test feasibility,&nbsp;validate&nbsp;ergonomics, plan workflows, and de-risk integration before deployment, ensuring these rapidly evolving robots fit seamlessly into complex production environments.&nbsp;<\/p>\n\n\n<div class=\"wp-block-image\">\n<figure class=\"alignright size-full is-resized\"><img loading=\"lazy\" decoding=\"async\" width=\"624\" height=\"380\" src=\"https:\/\/blogs.sw.siemens.com\/wp-content\/uploads\/sites\/7\/2025\/11\/humanoid-siemens-process-simulate.png\" alt=\"\" class=\"wp-image-11702\" style=\"width:471px;height:auto\" srcset=\"https:\/\/blogs.sw.siemens.com\/wp-content\/uploads\/sites\/7\/2025\/11\/humanoid-siemens-process-simulate.png 624w, https:\/\/blogs.sw.siemens.com\/wp-content\/uploads\/sites\/7\/2025\/11\/humanoid-siemens-process-simulate-600x365.png 600w\" sizes=\"auto, (max-width: 624px) 100vw, 624px\" \/><\/figure><\/div>\n\n\n<p>This demonstration highlights the emerging possibilities of integrating humanoids within <a href=\"https:\/\/plm.sw.siemens.com\/en-US\/tecnomatix\/process-simulate-software\/\" target=\"_blank\" rel=\"noopener\">Process Simulate<\/a> to enhance industrial simulation.&nbsp;Over time, humanoids could become standard labor units \u2014 just like industrial robots are today \u2014 making simulation a crucial step in managing both benefits and challenges.&nbsp;Although still&nbsp;a point of concept, it signals the direction of future innovation.&nbsp;&nbsp;<\/p>\n\n\n\n<div class=\"wp-block-buttons is-content-justification-center is-layout-flex wp-container-core-buttons-is-layout-16018d1d wp-block-buttons-is-layout-flex\">\n<div class=\"wp-block-button has-custom-width wp-block-button__width-75\"><a class=\"wp-block-button__link wp-element-button\" href=\"https:\/\/www.youtube.com\/watch?v=XmFtoNmfCpA\" target=\"_blank\" rel=\"noopener\"><strong>Interested in learning more?&nbsp;Watch the humanoid demonstration<\/strong>&nbsp;<\/a><\/div>\n<\/div>\n\n\n\n<div class=\"wp-block-buttons alignwide is-content-justification-center is-layout-flex wp-container-core-buttons-is-layout-16018d1d wp-block-buttons-is-layout-flex\">\n<div class=\"wp-block-button has-custom-width wp-block-button__width-25\"><a class=\"wp-block-button__link wp-element-button\" href=\"https:\/\/trials.sw.siemens.com\/en-US\/trials\/process-simulate-x-human-advanced\" target=\"_blank\" rel=\"noopener\">Explore the Process Simulate X Human Trial <\/a><\/div>\n\n\n\n<div class=\"wp-block-button has-custom-width wp-block-button__width-25\"><a class=\"wp-block-button__link wp-element-button\" href=\"https:\/\/trials.sw.siemens.com\/en-US\/trials\/process-simulate-x-robotics-advanced\" target=\"_blank\" rel=\"noopener\">Explore the Process Simulate X Robotics Trial <\/a><\/div>\n<\/div>\n","protected":false},"excerpt":{"rendered":"<p>Humanoid robots are expected to gradually\u00a0enter the factory floor within the next few\u00a0years.\u00a0However, their ability to rapidly learn and adapt makes them particularly exciting \u2014 but also introduces new levels of uncertainty for manufacturers. This is where Siemens advanced manufacturing simulation and validation software, Process Simulate, becomes indispensable, allowing manufacturers to virtually model and simulate the entire ecosystem \u2014 humans, robots, and automation systems \u2014 and eventually humanoids, within a unified production environment. By modeling humanoids within Process Simulate Human, manufacturers could test feasibility, validate ergonomics, plan workflows, and de-risk integration before deployment.<\/p>\n","protected":false},"author":85236,"featured_media":11704,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"spanish_translation":"","french_translation":"","german_translation":"","italian_translation":"","polish_translation":"","japanese_translation":"","chinese_translation":"","footnotes":""},"categories":[159,1206,165],"tags":[],"industry":[],"product":[],"coauthors":[11108],"class_list":["post-11706","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-featured","category-thought-leadership","category-video"],"featured_image_url":"https:\/\/blogs.sw.siemens.com\/wp-content\/uploads\/sites\/7\/2025\/11\/humanoid-tecnomatix-siemens-process-simulate-human-demo.png","_links":{"self":[{"href":"https:\/\/blogs.sw.siemens.com\/tecnomatix\/wp-json\/wp\/v2\/posts\/11706","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/blogs.sw.siemens.com\/tecnomatix\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/blogs.sw.siemens.com\/tecnomatix\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/blogs.sw.siemens.com\/tecnomatix\/wp-json\/wp\/v2\/users\/85236"}],"replies":[{"embeddable":true,"href":"https:\/\/blogs.sw.siemens.com\/tecnomatix\/wp-json\/wp\/v2\/comments?post=11706"}],"version-history":[{"count":5,"href":"https:\/\/blogs.sw.siemens.com\/tecnomatix\/wp-json\/wp\/v2\/posts\/11706\/revisions"}],"predecessor-version":[{"id":12056,"href":"https:\/\/blogs.sw.siemens.com\/tecnomatix\/wp-json\/wp\/v2\/posts\/11706\/revisions\/12056"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/blogs.sw.siemens.com\/tecnomatix\/wp-json\/wp\/v2\/media\/11704"}],"wp:attachment":[{"href":"https:\/\/blogs.sw.siemens.com\/tecnomatix\/wp-json\/wp\/v2\/media?parent=11706"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/blogs.sw.siemens.com\/tecnomatix\/wp-json\/wp\/v2\/categories?post=11706"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/blogs.sw.siemens.com\/tecnomatix\/wp-json\/wp\/v2\/tags?post=11706"},{"taxonomy":"industry","embeddable":true,"href":"https:\/\/blogs.sw.siemens.com\/tecnomatix\/wp-json\/wp\/v2\/industry?post=11706"},{"taxonomy":"product","embeddable":true,"href":"https:\/\/blogs.sw.siemens.com\/tecnomatix\/wp-json\/wp\/v2\/product?post=11706"},{"taxonomy":"author","embeddable":true,"href":"https:\/\/blogs.sw.siemens.com\/tecnomatix\/wp-json\/wp\/v2\/coauthors?post=11706"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}