{"id":11122,"date":"2025-04-03T15:22:46","date_gmt":"2025-04-03T19:22:46","guid":{"rendered":"https:\/\/blogs.sw.siemens.com\/tecnomatix\/?p=11122"},"modified":"2026-03-26T07:10:27","modified_gmt":"2026-03-26T11:10:27","slug":"polygon-technologies-reduces-onsite-commissioning-time-by-70-percent","status":"publish","type":"post","link":"https:\/\/blogs.sw.siemens.com\/tecnomatix\/polygon-technologies-reduces-onsite-commissioning-time-by-70-percent\/","title":{"rendered":"Polygon Technologies reduces onsite commissioning time by 70 percent"},"content":{"rendered":"\n<h3 class=\"wp-block-heading\"><strong>Optimizing Wire Harness Assembly with Process Simulate<\/strong><\/h3>\n\n\n\n<p>For over two decades, <a href=\"https:\/\/www.polygon-technologies.com\/\" target=\"_blank\" rel=\"noopener\">Polygon Technologie<\/a>s has been at the forefront of robotic automation, delivering cutting-edge solutions that streamline manufacturing, reduce costs, and enhance productivity. Based in Zur Yigal, Israel, Polygon specializes in advanced robotics and automation systems for industries such as automotive, aerospace, electronics, and industrial manufacturing. Their latest innovation, Wirebot, is transforming the traditionally manual process of wire harness assembly with a highly automated and precise robotic solution.<\/p>\n\n\n\n<figure class=\"wp-block-gallery has-nested-images columns-default is-cropped wp-block-gallery-1 is-layout-flex wp-block-gallery-is-layout-flex\">\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"830\" data-id=\"11128\" src=\"https:\/\/blogs.sw.siemens.com\/wp-content\/uploads\/sites\/7\/2025\/04\/poylgon-technologies-2-1024x830.png\" alt=\"\" class=\"wp-image-11128\" srcset=\"https:\/\/blogs.sw.siemens.com\/wp-content\/uploads\/sites\/7\/2025\/04\/poylgon-technologies-2-1024x830.png 1024w, https:\/\/blogs.sw.siemens.com\/wp-content\/uploads\/sites\/7\/2025\/04\/poylgon-technologies-2-600x487.png 600w, https:\/\/blogs.sw.siemens.com\/wp-content\/uploads\/sites\/7\/2025\/04\/poylgon-technologies-2-768x623.png 768w, https:\/\/blogs.sw.siemens.com\/wp-content\/uploads\/sites\/7\/2025\/04\/poylgon-technologies-2-900x730.png 900w, https:\/\/blogs.sw.siemens.com\/wp-content\/uploads\/sites\/7\/2025\/04\/poylgon-technologies-2.png 1248w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"608\" data-id=\"11123\" src=\"https:\/\/blogs.sw.siemens.com\/wp-content\/uploads\/sites\/7\/2025\/04\/poylgon-process-simulate-software-2-1024x608.png\" alt=\"\" class=\"wp-image-11123\" srcset=\"https:\/\/blogs.sw.siemens.com\/wp-content\/uploads\/sites\/7\/2025\/04\/poylgon-process-simulate-software-2-1024x608.png 1024w, https:\/\/blogs.sw.siemens.com\/wp-content\/uploads\/sites\/7\/2025\/04\/poylgon-process-simulate-software-2-600x357.png 600w, https:\/\/blogs.sw.siemens.com\/wp-content\/uploads\/sites\/7\/2025\/04\/poylgon-process-simulate-software-2-768x456.png 768w, https:\/\/blogs.sw.siemens.com\/wp-content\/uploads\/sites\/7\/2025\/04\/poylgon-process-simulate-software-2-900x535.png 900w, https:\/\/blogs.sw.siemens.com\/wp-content\/uploads\/sites\/7\/2025\/04\/poylgon-process-simulate-software-2.png 1269w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n<\/figure>\n\n\n\n<p>Explore how Polygon leveraged Siemens Process Simulate, to help enable virtual commissioning and process optimization. The result? A 70% reduction in onsite commissioning time, a 60% decrease in rework, and a significant boost in production efficiency. <\/p>\n\n\n\n<div class=\"wp-block-buttons is-content-justification-center is-layout-flex wp-container-core-buttons-is-layout-16018d1d wp-block-buttons-is-layout-flex\">\n<div class=\"wp-block-button\"><a class=\"wp-block-button__link wp-element-button\" href=\"https:\/\/resources.sw.siemens.com\/pt-BR\/case-study-polygon-technologies\/\" target=\"_blank\" rel=\"noopener\">Explore the full case study<\/a><\/div>\n<\/div>\n\n\n\n<blockquote class=\"wp-block-quote is-layout-flow wp-block-quote-is-layout-flow\">\n<p><em>Using Process Simulate, WireBot can determine the optimal routing path while offline, reducing production time and conserving wiring materials. This proactive approach enhances reliability and minimizes production risks.&#8221;<\/em><\/p>\n<cite><strong>Omer Einav, CEO of Polygon Technologies<\/strong><br><\/cite><\/blockquote>\n\n\n\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n\n\n\n<h3 class=\"wp-block-heading\"><strong>The challenge: automating complex wiring tasks<\/strong><\/h3>\n\n\n\n<p>Wire harness assembly is a vital yet highly complex part of manufacturing electrical control panels. Traditionally performed manually, this process is:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Time-consuming and prone to human error<\/li>\n\n\n\n<li>Inefficient in material usage, leading to waste<\/li>\n\n\n\n<li>Challenging to scale for high-mix, low-volume production<\/li>\n<\/ul>\n\n\n\n<p>Polygon saw an opportunity to optimize this process by introducing an intelligent robotic system that could automate wire routing, improve precision, and optimize production workflows. However, to ensure success, they needed a way to simulate, validate, and refine Wirebot\u2019s operations before deployment\u2014which led them to <a href=\"https:\/\/plm.sw.siemens.com\/en-US\/tecnomatix\/process-simulate-software\/\" target=\"_blank\" rel=\"noopener\">Siemens&#8217; Process Simulate<\/a>.<\/p>\n\n\n<div class=\"wp-block-image\">\n<figure class=\"aligncenter size-large is-resized\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"683\" src=\"https:\/\/blogs.sw.siemens.com\/wp-content\/uploads\/sites\/7\/2025\/04\/Wirebot-1024x683.webp\" alt=\"\" class=\"wp-image-11125\" style=\"width:657px;height:auto\" srcset=\"https:\/\/blogs.sw.siemens.com\/wp-content\/uploads\/sites\/7\/2025\/04\/Wirebot-1024x683.webp 1024w, https:\/\/blogs.sw.siemens.com\/wp-content\/uploads\/sites\/7\/2025\/04\/Wirebot-600x400.webp 600w, https:\/\/blogs.sw.siemens.com\/wp-content\/uploads\/sites\/7\/2025\/04\/Wirebot-768x512.webp 768w, https:\/\/blogs.sw.siemens.com\/wp-content\/uploads\/sites\/7\/2025\/04\/Wirebot-900x600.webp 900w, https:\/\/blogs.sw.siemens.com\/wp-content\/uploads\/sites\/7\/2025\/04\/Wirebot.webp 1051w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/figure><\/div>\n\n\n<h3 class=\"wp-block-heading\"><strong>The solution: virtual commissioning with Process Simulate<\/strong><\/h3>\n\n\n\n<p>To bring Wirebot to life, Polygon turned to Siemens Process Simulate, a powerful digital manufacturing tool within the Tecnomatix\u00ae portfolio. This software allowed Polygon to:<\/p>\n\n\n\n<p>\u2705 Optimize the wiring sequence to reduce cycle time and material usage<br>\u2705 Virtually validate and refine designs before production, eliminating costly errors<br>\u2705 Enhance real-time monitoring and control for improved quality assurance<br>\u2705 Reduce downtime when integrating new product variants<\/p>\n\n\n\n<p>With virtual commissioning, Polygon could refine Wirebot\u2019s operations in a digital environment before implementation, eliminating trial-and-error adjustments that typically slow down production.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\"><strong>Driving efficiency: The measurable impact<\/strong><\/h3>\n\n\n\n<p>By leveraging Process Simulate, Polygon Technologies achieved significant improvements in production efficiency and reliability. The key results include:<\/p>\n\n\n\n<p>These improvements translate into faster production cycles, lower costs, and higher-quality output.<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>70% reduction<\/strong> in onsite commissioning time<\/li>\n\n\n\n<li><strong>60% decrease<\/strong> in rework and error correction<\/li>\n\n\n\n<li><strong>70% less downtime<\/strong> when introducing new wiring variants<\/li>\n\n\n\n<li><strong>Lower material waste<\/strong>, reducing costs on expensive resources like copper<\/li>\n<\/ul>\n\n\n<div class=\"wp-block-image\">\n<figure class=\"aligncenter size-full is-resized\"><img loading=\"lazy\" decoding=\"async\" width=\"554\" height=\"298\" src=\"https:\/\/blogs.sw.siemens.com\/wp-content\/uploads\/sites\/7\/2025\/04\/polygon-process-simulate-software-3.png\" alt=\"\" class=\"wp-image-11124\" style=\"width:686px;height:auto\"\/><\/figure><\/div>\n\n\n<p>Beyond speed and efficiency, <a href=\"https:\/\/plm.sw.siemens.com\/en-US\/tecnomatix\/process-simulate-software\/\" target=\"_blank\" rel=\"noopener\">Process Simulate<\/a> provides an intelligent, data-driven approach to automation. With its digital twin capabilities, Polygon can simulate complex wiring scenarios, predict potential issues before production, and refine designs without disrupting operations.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\"><strong>Shaping the future of automated wiring<\/strong><\/h3>\n\n\n\n<p>Following the success of Wirebot, Polygon continues to explore new ways to use Process Simulate. By embracing virtual commissioning and digital twin technology, Siemens and Polygon are redefining the future of robotic automation. Their commitment to innovation enables manufacturers to achieve new levels of precision, efficiency and scalability in their operations.<\/p>\n\n\n\n<div class=\"wp-block-buttons is-content-justification-center is-layout-flex wp-container-core-buttons-is-layout-16018d1d wp-block-buttons-is-layout-flex\">\n<div class=\"wp-block-button\"><a class=\"wp-block-button__link wp-element-button\" href=\"https:\/\/resources.sw.siemens.com\/pt-BR\/case-study-polygon-technologies\/\" target=\"_blank\" rel=\"noopener\">Explore the full case study<\/a><\/div>\n<\/div>\n","protected":false},"excerpt":{"rendered":"<p>Polygon Technologies develops advanced robotic automation solutions that help businesses streamline their processes, reduce costs and improve productivity. Serving industries such as automotive, aerospace, electronics and industrial manufacturing, the firm has built a reputation for delivering high-performance robotic systems tailored to complex production challenges. Their latest innovation, Wirebot, is transforming the complex process of wire harness assembly for electrical cabinets.<\/p>\n","protected":false},"author":85236,"featured_media":11129,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"spanish_translation":"","french_translation":"","german_translation":"","italian_translation":"","polish_translation":"","japanese_translation":"","chinese_translation":"","footnotes":""},"categories":[1,159],"tags":[],"industry":[],"product":[],"coauthors":[6647],"class_list":["post-11122","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-news","category-featured"],"featured_image_url":"https:\/\/blogs.sw.siemens.com\/wp-content\/uploads\/sites\/7\/2025\/04\/poylgon-technologies.jpg","_links":{"self":[{"href":"https:\/\/blogs.sw.siemens.com\/tecnomatix\/wp-json\/wp\/v2\/posts\/11122","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/blogs.sw.siemens.com\/tecnomatix\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/blogs.sw.siemens.com\/tecnomatix\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/blogs.sw.siemens.com\/tecnomatix\/wp-json\/wp\/v2\/users\/85236"}],"replies":[{"embeddable":true,"href":"https:\/\/blogs.sw.siemens.com\/tecnomatix\/wp-json\/wp\/v2\/comments?post=11122"}],"version-history":[{"count":3,"href":"https:\/\/blogs.sw.siemens.com\/tecnomatix\/wp-json\/wp\/v2\/posts\/11122\/revisions"}],"predecessor-version":[{"id":11132,"href":"https:\/\/blogs.sw.siemens.com\/tecnomatix\/wp-json\/wp\/v2\/posts\/11122\/revisions\/11132"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/blogs.sw.siemens.com\/tecnomatix\/wp-json\/wp\/v2\/media\/11129"}],"wp:attachment":[{"href":"https:\/\/blogs.sw.siemens.com\/tecnomatix\/wp-json\/wp\/v2\/media?parent=11122"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/blogs.sw.siemens.com\/tecnomatix\/wp-json\/wp\/v2\/categories?post=11122"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/blogs.sw.siemens.com\/tecnomatix\/wp-json\/wp\/v2\/tags?post=11122"},{"taxonomy":"industry","embeddable":true,"href":"https:\/\/blogs.sw.siemens.com\/tecnomatix\/wp-json\/wp\/v2\/industry?post=11122"},{"taxonomy":"product","embeddable":true,"href":"https:\/\/blogs.sw.siemens.com\/tecnomatix\/wp-json\/wp\/v2\/product?post=11122"},{"taxonomy":"author","embeddable":true,"href":"https:\/\/blogs.sw.siemens.com\/tecnomatix\/wp-json\/wp\/v2\/coauthors?post=11122"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}