{"id":72224,"date":"2026-02-17T17:33:15","date_gmt":"2026-02-17T22:33:15","guid":{"rendered":"https:\/\/blogs.sw.siemens.com\/simcenter\/?p=72224"},"modified":"2026-03-26T06:53:19","modified_gmt":"2026-03-26T10:53:19","slug":"accelerate-epowertrain-validation-with-xil-testing","status":"publish","type":"post","link":"https:\/\/blogs.sw.siemens.com\/simcenter\/accelerate-epowertrain-validation-with-xil-testing\/","title":{"rendered":"Real\u2011time XiL testing to accelerate EV powertrain validation: Look back at the XiL masterclass in Chengdu"},"content":{"rendered":"\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"768\" src=\"https:\/\/blogs.sw.siemens.com\/wp-content\/uploads\/sites\/6\/2026\/02\/1-1024x768.jpeg\" alt=\"\" class=\"wp-image-72242\" srcset=\"https:\/\/blogs.sw.siemens.com\/wp-content\/uploads\/sites\/6\/2026\/02\/1-1024x768.jpeg 1024w, https:\/\/blogs.sw.siemens.com\/wp-content\/uploads\/sites\/6\/2026\/02\/1-600x450.jpeg 600w, https:\/\/blogs.sw.siemens.com\/wp-content\/uploads\/sites\/6\/2026\/02\/1-768x576.jpeg 768w, https:\/\/blogs.sw.siemens.com\/wp-content\/uploads\/sites\/6\/2026\/02\/1-1536x1152.jpeg 1536w, https:\/\/blogs.sw.siemens.com\/wp-content\/uploads\/sites\/6\/2026\/02\/1-900x675.jpeg 900w, https:\/\/blogs.sw.siemens.com\/wp-content\/uploads\/sites\/6\/2026\/02\/1-rotated.jpeg 2016w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n\n\n\n<p>The pace of automotive development is accelerating dramatically. According to <a href=\"https:\/\/www.mckinsey.com\/capabilities\/operations\/our-insights\/automotive-product-development-accelerating-to-new-horizons\" target=\"_blank\" rel=\"noopener\">McKinsey<\/a>, China\u2019s EV\u2011focused automakers can now take a vehicle from <strong>concept to launch in roughly 24 months<\/strong>, including platform development\u2014<strong>about half the time<\/strong> required by traditional OEMs operating on 40\u2011 to 50\u2011month cycles. This rapid compression of development timelines, enabled in part by approaches such as <strong>XiL testing<\/strong>, is reshaping competitive dynamics across the global automotive market.&nbsp;<\/p>\n\n\n\n<h2 class=\"wp-block-heading\"><strong>What is XiL testing for EV powertrains?<\/strong><\/h2>\n\n\n\n<p>As development cycles shrink, engineering teams increasingly rely on advanced&nbsp;physical virtual&nbsp;validation methods to keep up. This is where the&nbsp;<a href=\"https:\/\/plm.sw.siemens.com\/en-US\/simcenter\/physical-testing\/testlab-rt\/\" target=\"_blank\" rel=\"noreferrer noopener\"><strong>Simcenter XiL testing solution<\/strong><\/a>&nbsp;plays a pivotal role.&nbsp;XiL&nbsp;testing,&nbsp;or X-in-the-loop testing, blends&nbsp;real-time&nbsp;simulation with physical components to enable earlier,&nbsp;faster&nbsp;and more&nbsp;accurate&nbsp;system validation,&nbsp;helping manufacturers adapt to the urgent pace of EV development while&nbsp;maintaining&nbsp;quality, safety, and performance. The approach integrates virtual models with physical systems in real time, providing a robust foundation for modern&nbsp;model based&nbsp;system testing and reducing the need for full physical prototypes.&nbsp;&nbsp;<\/p>\n\n\n\n<h2 class=\"wp-block-heading\"><strong>A focused masterclass supporting a rapidly changing industry<\/strong><\/h2>\n\n\n\n<p>With this evolving landscape in mind, Siemens hosted a&nbsp;<strong>two day&nbsp;EV Powertrain&nbsp;XiL&nbsp;Testing Masterclass<\/strong>&nbsp;on&nbsp;<strong>January 22\u201323, 2026<\/strong>, at the&nbsp;<strong>Chengdu&nbsp;Smart Manufacturing&nbsp;and&nbsp;Innovation Center<\/strong>&nbsp;in China.&nbsp;Nearly&nbsp;<strong>30&nbsp;customers<\/strong>&nbsp;took part,&nbsp;including automotive engineers, researchers, simulation&nbsp;experts&nbsp;and&nbsp;electric&nbsp;vehicles&nbsp;developers:&nbsp;all&nbsp;looking to explore how&nbsp;XiL&nbsp;testing&nbsp;technology&nbsp;can make their validation processes faster, smarter, and more efficient.&nbsp;<\/p>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"768\" src=\"https:\/\/blogs.sw.siemens.com\/wp-content\/uploads\/sites\/6\/2026\/02\/2-1024x768.jpg\" alt=\"\" class=\"wp-image-72230\" srcset=\"https:\/\/blogs.sw.siemens.com\/wp-content\/uploads\/sites\/6\/2026\/02\/2-1024x768.jpg 1024w, https:\/\/blogs.sw.siemens.com\/wp-content\/uploads\/sites\/6\/2026\/02\/2-600x450.jpg 600w, https:\/\/blogs.sw.siemens.com\/wp-content\/uploads\/sites\/6\/2026\/02\/2-768x576.jpg 768w, https:\/\/blogs.sw.siemens.com\/wp-content\/uploads\/sites\/6\/2026\/02\/2-1536x1152.jpg 1536w, https:\/\/blogs.sw.siemens.com\/wp-content\/uploads\/sites\/6\/2026\/02\/2-2048x1536.jpg 2048w, https:\/\/blogs.sw.siemens.com\/wp-content\/uploads\/sites\/6\/2026\/02\/2-900x675.jpg 900w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n\n\n\n<h2 class=\"wp-block-heading\"><strong>A highly engaged audience ready for&nbsp;XiL&nbsp;adoption<\/strong><\/h2>\n\n\n\n<p>Attendees were\u00a0highly\u00a0excited\u00a0to\u00a0learn\u00a0about the\u00a0capabilities offered by\u00a0XiL\u00a0technology for\u00a0testing\u00a0and experiencing\u00a0physical virtual systems in real time.\u00a0Presentations, demonstrations, and\u00a0hands-on\u00a0sessions\u00a0helped them\u00a0to get\u00a0a deep understanding of the benefits of such\u00a0approach. Many participants highlighted the value of\u00a0<strong>multi-attribute\u00a0balancing<\/strong>\u00a0supported by\u00a0XiL\u00a0workflows,\u00a0while also acknowledging the\u00a0organizational challenges of implementing\u00a0XiL, such as the need for closer collaboration between simulation and test teams.<\/p>\n\n\n\n<p>The structured agenda was well received, with participants appreciating the combination of theory, demos, and practical exercises, and especially the full workflow coverage from simulation to&nbsp;real time&nbsp;testing.&nbsp;<\/p>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"768\" src=\"https:\/\/blogs.sw.siemens.com\/wp-content\/uploads\/sites\/6\/2026\/02\/3-1024x768.jpg\" alt=\"\" class=\"wp-image-72231\" srcset=\"https:\/\/blogs.sw.siemens.com\/wp-content\/uploads\/sites\/6\/2026\/02\/3-1024x768.jpg 1024w, https:\/\/blogs.sw.siemens.com\/wp-content\/uploads\/sites\/6\/2026\/02\/3-600x450.jpg 600w, https:\/\/blogs.sw.siemens.com\/wp-content\/uploads\/sites\/6\/2026\/02\/3-768x576.jpg 768w, https:\/\/blogs.sw.siemens.com\/wp-content\/uploads\/sites\/6\/2026\/02\/3-1536x1152.jpg 1536w, https:\/\/blogs.sw.siemens.com\/wp-content\/uploads\/sites\/6\/2026\/02\/3-2048x1536.jpg 2048w, https:\/\/blogs.sw.siemens.com\/wp-content\/uploads\/sites\/6\/2026\/02\/3-900x675.jpg 900w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n\n\n\n<h2 class=\"wp-block-heading\"><strong>From simulation to real time testing: An end\u2011to\u2011end XiL workflow<\/strong><\/h2>\n\n\n\n<p>The program explored a wide range of topics relevant to modern EV powertrain development:&nbsp;<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>XiL&nbsp;concepts, benefits, and EV demonstration&nbsp;(Hybrid&nbsp;physical-virtual&nbsp;XiL&nbsp;technology, benefits of the&nbsp;XiL&nbsp;approach, EV powertrain&nbsp;XiL&nbsp;demonstration,&nbsp;multi-attribute&nbsp;balancing)<\/li>\n\n\n\n<li>Modelling\u00a0and simulation workflows (powertrain &amp; vehicle dynamics\u00a0modelling, systems\u00a0modelling\u00a0exercise with\u00a0<a href=\"https:\/\/plm.sw.siemens.com\/en-US\/simcenter\/systems-simulation\/amesim\/\" target=\"_blank\" rel=\"noopener\">Simcenter\u00a0Amesim<\/a>, vehicle NVH prediction)\u00a0<\/li>\n\n\n\n<li>Real time and&nbsp;co-simulation&nbsp;practices&nbsp;(Co-simulation&nbsp;exercise with&nbsp;<a href=\"https:\/\/plm.sw.siemens.com\/en-US\/simcenter\/physical-testing\/testlab-rt\/\" target=\"_blank\" rel=\"noopener\">Simcenter&nbsp;Testlab&nbsp;RT<\/a>,&nbsp;real time&nbsp;workflow integration)&nbsp;<\/li>\n\n\n\n<li>Advanced development techniques&nbsp;(Innovative&nbsp;accelerated development&nbsp;methods from&nbsp;<a href=\"https:\/\/www.siemens.com\/en-us\/products\/engineering-consulting-services\/simcenter\/\" target=\"_blank\" rel=\"noopener\">Simcenter&nbsp;Engineering &amp; Consulting Services<\/a>,&nbsp;AI &amp;&nbsp;test automation technologies in&nbsp;<a href=\"https:\/\/www.siemens.com\/en-us\/products\/simcenter\/physical-testing\/testlab\/\" target=\"_blank\" rel=\"noopener\">Simcenter&nbsp;Testlab<\/a>)&nbsp;<\/li>\n<\/ul>\n\n\n\n<p>This&nbsp;end to end&nbsp;coverage&nbsp;from&nbsp;modelling&nbsp;to&nbsp;test bench&nbsp;execution&nbsp;resonated strongly with attendees, offering both conceptual clarity and&nbsp;real world&nbsp;applicability<\/p>\n\n\n\n<h2 class=\"wp-block-heading\"><strong>Seeing&nbsp;XiL&nbsp;in action on the&nbsp;ePowertrain&nbsp;test bench<\/strong>&nbsp;<\/h2>\n\n\n\n<p>A major highlight was the&nbsp;<strong>Simrod&nbsp;ePowertrain&nbsp;testbench demonstrator<\/strong>, showing how virtual and physical components interact seamlessly in real time through&nbsp;<a href=\"https:\/\/plm.sw.siemens.com\/en-US\/simcenter\/physical-testing\/testlab-rt\/\" target=\"_blank\" rel=\"noreferrer noopener\"><strong>Simcenter Testlab RT<\/strong><\/a>. The event underscored how&nbsp;real time&nbsp;computation with microsecond precision enables realistic hybrid testing environments and earlier system evaluation.<\/p>\n\n\n\n<p>The&nbsp;live demonstrations highlighted&nbsp;how&nbsp;real time&nbsp;co-simulation, unified data acquisition, and&nbsp;hardware-in-loop&nbsp;capabilities support earlier system evaluation,&nbsp;more efficient&nbsp;multi-attribute&nbsp;balancing&nbsp;and more realistic&nbsp;testing cycles.<\/p>\n\n\n\n<figure class=\"wp-block-video\"><video controls src=\"https:\/\/blogs.sw.siemens.com\/wp-content\/uploads\/sites\/6\/2026\/02\/edited-video-2.mp4\"><\/video><\/figure>\n\n\n\n<h2 class=\"wp-block-heading\"><strong><strong>Meaningful discussions and peer learning<\/strong>\u00a0<\/strong><\/h2>\n\n\n\n<p>Throughout the masterclass, participants exchanged perspectives on:&nbsp;<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>EV powertrain simulation workflows&nbsp;<\/li>\n<\/ul>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Multi-attribute&nbsp;balancing and tradeoff evaluation&nbsp;<\/li>\n<\/ul>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Practical XiL integration&nbsp;methodology&nbsp;<\/li>\n<\/ul>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Best practices from engineering case studies&nbsp;<\/li>\n<\/ul>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Opportunities for automation and AI supported test optimization<\/li>\n<\/ul>\n\n\n\n<p>These discussions highlighted a consistent theme: <strong>as development speed increases, engineering teams must modernize their validation processes<\/strong> \u2014 and XiL testing is a critical enabler.&nbsp;<\/p>\n\n\n\n<h2 class=\"wp-block-heading\"><strong>Getting started with XiL testing&nbsp;<\/strong><\/h2>\n\n\n\n<p>Ready to bring real time physical virtual testing into your development process?\u00a0<br>Download the\u00a0<a href=\"https:\/\/resources.sw.siemens.com\/en-US\/e-book-simcenter-physical-virtual-systems-in-real-time\/?bc=eyJwYWdlIjoiN3VMc2Y4aE5LRVF4bW51YkZYYVF1RiIsInNpdGUiOiJwbG0iLCJsb2NhbGUiOiJlbi1VUyJ9&amp;lnc=eyJzbHVnIjoibG9jYWwtbmF2aWdhdGlvbi1wbG0tc2ltY2VudGVyIiwidGl0bGUiOnsidGl0bGUiOiJTaW1jZW50ZXIiLCJjYXRlZ29yeSI6IlNhbWUgU2l0ZSIsInVybCI6Imh0dHBzOi8vcGxtLnN3LnNpZW1lbnMuY29tL2VuLVVTL3NpbWNlbnRlci8iLCJjb250ZXh0IjpmYWxzZX0sImxvY2FsZSI6ImVuLVVTIn0=&amp;ste_sid=d346d545d9b820ef87e72562c5527583\" target=\"_blank\" rel=\"noreferrer noopener\">XiL Testing Solution Guide<\/a>, explore the workflows in more detail, and discover how Simcenter Testlab RT can help your team accelerate development with confidence.\u00a0<\/p>\n\n\n\n<p>Read more about executable digital twins with Simcenter Testlab RT here: <a href=\"https:\/\/blogs.sw.siemens.com\/simcenter\/digital-twin-xil-testing-testlab-rt\/\">Executable Digital Twin: XiL testing with Simcenter Testlab RT &#8211; Simcenter<\/a><\/p>\n\n\n\n<p>If you\u2019d like support adopting XiL or want to organize a workshop for your team, feel free to reach out,&nbsp;we\u2019re here to help you get started.<\/p>\n\n\n\n<p><\/p>\n","protected":false},"excerpt":{"rendered":"<p>As EV development timelines shrink, validation must move faster than ever. In this blog, discover how real\u2011time XiL  testing (X-in-the-Loop) with Simcenter Testlab RT enables earlier, more realistic EV powertrain validation by seamlessly combining simulation and physical testing\u2014highlighted through hands\u2011on insights from our recent XiL masterclass in Chengdu.<\/p>\n","protected":false},"author":13543,"featured_media":72252,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"spanish_translation":"","french_translation":"","german_translation":"","italian_translation":"","polish_translation":"","japanese_translation":"","chinese_translation":"","footnotes":""},"categories":[1,81],"tags":[],"industry":[],"product":[],"coauthors":[17772,17771,64016],"class_list":["post-72224","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-news","category-event"],"featured_image_url":"https:\/\/blogs.sw.siemens.com\/wp-content\/uploads\/sites\/6\/2026\/02\/Rea-time-XiL-testing-to-accelerate-EV-powertrain-validation-rotated.jpeg","_links":{"self":[{"href":"https:\/\/blogs.sw.siemens.com\/simcenter\/wp-json\/wp\/v2\/posts\/72224","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/blogs.sw.siemens.com\/simcenter\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/blogs.sw.siemens.com\/simcenter\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/blogs.sw.siemens.com\/simcenter\/wp-json\/wp\/v2\/users\/13543"}],"replies":[{"embeddable":true,"href":"https:\/\/blogs.sw.siemens.com\/simcenter\/wp-json\/wp\/v2\/comments?post=72224"}],"version-history":[{"count":4,"href":"https:\/\/blogs.sw.siemens.com\/simcenter\/wp-json\/wp\/v2\/posts\/72224\/revisions"}],"predecessor-version":[{"id":72304,"href":"https:\/\/blogs.sw.siemens.com\/simcenter\/wp-json\/wp\/v2\/posts\/72224\/revisions\/72304"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/blogs.sw.siemens.com\/simcenter\/wp-json\/wp\/v2\/media\/72252"}],"wp:attachment":[{"href":"https:\/\/blogs.sw.siemens.com\/simcenter\/wp-json\/wp\/v2\/media?parent=72224"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/blogs.sw.siemens.com\/simcenter\/wp-json\/wp\/v2\/categories?post=72224"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/blogs.sw.siemens.com\/simcenter\/wp-json\/wp\/v2\/tags?post=72224"},{"taxonomy":"industry","embeddable":true,"href":"https:\/\/blogs.sw.siemens.com\/simcenter\/wp-json\/wp\/v2\/industry?post=72224"},{"taxonomy":"product","embeddable":true,"href":"https:\/\/blogs.sw.siemens.com\/simcenter\/wp-json\/wp\/v2\/product?post=72224"},{"taxonomy":"author","embeddable":true,"href":"https:\/\/blogs.sw.siemens.com\/simcenter\/wp-json\/wp\/v2\/coauthors?post=72224"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}