{"id":778,"date":"2020-06-24T10:47:42","date_gmt":"2020-06-24T14:47:42","guid":{"rendered":"https:\/\/blogs.sw.siemens.com\/partners\/?p=778"},"modified":"2026-03-26T12:48:54","modified_gmt":"2026-03-26T16:48:54","slug":"how-do-i-get-the-design-right-the-first-time-using-a-digital-twin","status":"publish","type":"post","link":"https:\/\/blogs.sw.siemens.com\/partners\/how-do-i-get-the-design-right-the-first-time-using-a-digital-twin\/","title":{"rendered":"Get the design right the first time using a digital twin"},"content":{"rendered":"\n<p>First attempts at any project or product development rarely result in the final deliverable version. <a rel=\"noreferrer noopener\" href=\"https:\/\/www.plm.automation.siemens.com\/global\/en\/our-story\/customers\/willingshofer\/56613\/\" target=\"_blank\">Using the NX suite, Solid Edge and Mechatronics Concept Designer can get you there faster without ever having to build \u2013 and rebuild \u2013 the hardware<\/a>. Just ask <a rel=\"noreferrer noopener\" href=\"https:\/\/acam.at\" target=\"_blank\">Solution Partner ACAM Systemautomation GmbH<\/a> (ACAM), who did this for a custom industrial equipment manufacturer, Willingshofer. Using Siemens solutions, ACAM helped create a digital twin to verify and optimize <a rel=\"noreferrer noopener\" href=\"https:\/\/blogs.sw.siemens.com\/nx-design\/top-3-tips-for-machine-designers\/\" target=\"_blank\">machine designs<\/a> over several iterations for maximum productivity and uptime without first building any hardware.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">NX trifecta for machine designers<\/h2>\n\n\n\n<p>For computer-aided design (CAD), Willingshofer used <a href=\"https:\/\/solidedge.siemens.com\/en\/\" target=\"_blank\" rel=\"noreferrer noopener\">Siemens Solid Edge<\/a> for its ease of use and comprehensive 3D capabilities. They leveraged computer-aided manufacturing software <a href=\"https:\/\/www.plm.automation.siemens.com\/global\/en\/products\/manufacturing-planning\/cam-software.html\" target=\"_blank\" rel=\"noreferrer noopener\">NX CAM<\/a> because it can pull 2D and 3D data from Solid Edge and other CAD systems that have varying file formats to create programs that are easily modified during the manufacturing process.<\/p>\n\n\n\n<p>Also, within the NX suite, Willingshofer chose <a rel=\"noreferrer noopener\" href=\"https:\/\/www.plm.automation.siemens.com\/global\/en\/products\/mechanical-design\/mechatronic-concept-design.html\" target=\"_blank\">Mechatronics Concept Designer (MCD)<\/a> to work the best for modeling and simulation for its ballistic design concept. They realized that unlike a model-based tool, MCD allows one not only to see what the design looks like but validate that it works.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">Multi-disciplinary digital twin design functionality<\/h2>\n\n\n\n<p>ACAM and Willingshofer put the combo of technology to the test for a parquet flooring manufacturer client who needed a fully automated floorboard production line that could accommodate not only different sizes and weights of wood but multiple three-dimensional material movements. It was also important to have a tool that could verify and optimize designs for predictable results using a digital twin of the production line.<\/p>\n\n\n\n<blockquote class=\"wp-block-quote is-style-default is-layout-flow wp-block-quote-is-layout-flow\"><p>&#8220;We actually dismissed designs that were not sufficiently tolerant of irregularities in upstream processes.&#8221;<\/p><cite>Johannes Huber, design engineer at Willingshofer<\/cite><\/blockquote>\n\n\n\n<figure class=\"wp-block-gallery columns-2 is-cropped wp-block-gallery-1 is-layout-flex wp-block-gallery-is-layout-flex\"><ul class=\"blocks-gallery-grid\"><li class=\"blocks-gallery-item\"><figure><img loading=\"lazy\" decoding=\"async\" width=\"640\" height=\"360\" src=\"https:\/\/blogs.sw.siemens.com\/wp-content\/uploads\/sites\/21\/2020\/05\/willingshofer-2.jpg\" alt=\"\" data-id=\"700\" data-full-url=\"https:\/\/blogs.sw.siemens.com\/wp-content\/uploads\/sites\/21\/2020\/05\/willingshofer-2.jpg\" data-link=\"https:\/\/blogs.sw.siemens.com\/partners\/?attachment_id=700\" class=\"wp-image-700\" srcset=\"https:\/\/blogs.sw.siemens.com\/wp-content\/uploads\/sites\/21\/2020\/05\/willingshofer-2.jpg 640w, https:\/\/blogs.sw.siemens.com\/wp-content\/uploads\/sites\/21\/2020\/05\/willingshofer-2-600x338.jpg 600w\" sizes=\"auto, (max-width: 640px) 100vw, 640px\" \/><\/figure><\/li><li class=\"blocks-gallery-item\"><figure><img loading=\"lazy\" decoding=\"async\" width=\"640\" height=\"360\" src=\"https:\/\/blogs.sw.siemens.com\/wp-content\/uploads\/sites\/21\/2020\/05\/willingshofer-1.jpg\" alt=\"computer design simulating floorboard production\" data-id=\"699\" data-full-url=\"https:\/\/blogs.sw.siemens.com\/wp-content\/uploads\/sites\/21\/2020\/05\/willingshofer-1.jpg\" data-link=\"https:\/\/blogs.sw.siemens.com\/partners\/?attachment_id=699\" class=\"wp-image-699\" srcset=\"https:\/\/blogs.sw.siemens.com\/wp-content\/uploads\/sites\/21\/2020\/05\/willingshofer-1.jpg 640w, https:\/\/blogs.sw.siemens.com\/wp-content\/uploads\/sites\/21\/2020\/05\/willingshofer-1-600x338.jpg 600w\" sizes=\"auto, (max-width: 640px) 100vw, 640px\" \/><\/figure><\/li><\/ul><\/figure>\n\n\n\n<h2 class=\"wp-block-heading\">Fast productive testing gets the design right <span style=\"text-decoration: underline\">before<\/span> production<\/h2>\n\n\n\n<p>Extensive testing of the digital twins of critical parts of the floorboard production line verified the design. Because Mechatronics Concept Designer is part of NX, it comes with full CAD functionality that enables users to make and try modifications within the software. Those successful design variations can then be fed back to Solid Edge with full associativity that only takes a matter of seconds. &nbsp;<\/p>\n\n\n\n<h3 class=\"has-text-align-center wp-block-heading\">Watch Mechatronics Concept Designer in action<\/h3>\n\n\n\n<figure class=\"wp-block-video\"><video controls src=\"https:\/\/acam.at\/wp-content\/uploads\/Willingshofer_Real_.mp4\"><\/video><\/figure>\n\n\n\n<p>Willingshofer knows that predictable results are what customers want, but they have been hard to come by in the past, especially in custom projects. Siegfried Willingshofer, Co-owner and Chief Executive Officer at Willingshofer conclude, \u201cTo create common ground to discuss implementation details with customers, we are now using the Mechatronics Concept Designer as early as the proposal phase.\u201d<\/p>\n\n\n\n<p>Read the German version: <a href=\"https:\/\/acam.at\/mechatronics-concept-designer-im-praktischen-einsatz\/\" target=\"_blank\" rel=\"noreferrer noopener\">Mechatronics Concept Designer im praktischen Einsatz<\/a><\/p>\n\n\n\n<p><em><a href=\"https:\/\/www.linkedin.com\/in\/michael-komposch-72517818b\/\" target=\"_blank\" rel=\"noreferrer noopener\">Michael Komposch<\/a> is sales manager at ACAM Systemautomation who has initiated many innovative customer projects. Mr. Komposch attaches great importance to delivering customer value to build a trusting customer relationship. Being solution-oriented is not just one a strength but a basic attitude.<\/em><\/p>\n","protected":false},"excerpt":{"rendered":"<p>First attempts at any project or product development rarely result in the final deliverable version. Using the NX suite, Solid&#8230;<\/p>\n","protected":false},"author":70875,"featured_media":703,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"spanish_translation":"","french_translation":"","german_translation":"","italian_translation":"","polish_translation":"","japanese_translation":"","chinese_translation":"","footnotes":""},"categories":[54,3,2,148],"tags":[128,63],"industry":[102],"product":[240,417,333],"coauthors":[],"class_list":["post-778","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-customer-success-story","category-featured","category-news","category-partner-success","tag-digital-twin","tag-siemens-partners","industry-industrial-machinery-heavy-equipment","product-nx","product-nx-cam","product-solid-edge"],"featured_image_url":"https:\/\/blogs.sw.siemens.com\/wp-content\/uploads\/sites\/21\/2020\/05\/willingshofer-main.jpg","_links":{"self":[{"href":"https:\/\/blogs.sw.siemens.com\/partners\/wp-json\/wp\/v2\/posts\/778","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/blogs.sw.siemens.com\/partners\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/blogs.sw.siemens.com\/partners\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/blogs.sw.siemens.com\/partners\/wp-json\/wp\/v2\/users\/70875"}],"replies":[{"embeddable":true,"href":"https:\/\/blogs.sw.siemens.com\/partners\/wp-json\/wp\/v2\/comments?post=778"}],"version-history":[{"count":5,"href":"https:\/\/blogs.sw.siemens.com\/partners\/wp-json\/wp\/v2\/posts\/778\/revisions"}],"predecessor-version":[{"id":784,"href":"https:\/\/blogs.sw.siemens.com\/partners\/wp-json\/wp\/v2\/posts\/778\/revisions\/784"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/blogs.sw.siemens.com\/partners\/wp-json\/wp\/v2\/media\/703"}],"wp:attachment":[{"href":"https:\/\/blogs.sw.siemens.com\/partners\/wp-json\/wp\/v2\/media?parent=778"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/blogs.sw.siemens.com\/partners\/wp-json\/wp\/v2\/categories?post=778"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/blogs.sw.siemens.com\/partners\/wp-json\/wp\/v2\/tags?post=778"},{"taxonomy":"industry","embeddable":true,"href":"https:\/\/blogs.sw.siemens.com\/partners\/wp-json\/wp\/v2\/industry?post=778"},{"taxonomy":"product","embeddable":true,"href":"https:\/\/blogs.sw.siemens.com\/partners\/wp-json\/wp\/v2\/product?post=778"},{"taxonomy":"author","embeddable":true,"href":"https:\/\/blogs.sw.siemens.com\/partners\/wp-json\/wp\/v2\/coauthors?post=778"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}