{"id":1822,"date":"2022-07-05T10:38:00","date_gmt":"2022-07-05T14:38:00","guid":{"rendered":"https:\/\/blogs.sw.siemens.com\/ee-systems\/?p=1822&preview=true&preview_id=1822"},"modified":"2026-03-26T13:42:11","modified_gmt":"2026-03-26T17:42:11","slug":"4-ways-wire-harness-manufacturers-overcome-complexity-with-siemens","status":"publish","type":"post","link":"https:\/\/blogs.sw.siemens.com\/ee-systems\/2022\/07\/05\/4-ways-wire-harness-manufacturers-overcome-complexity-with-siemens\/","title":{"rendered":"4 ways wire harness manufacturers overcome complexity with Siemens"},"content":{"rendered":"\n

Wire harness manufacturing is a low-margin business challenged with creating complex products amid evolving electrical innovations and design uncertainty. Let\u2019s examine 4 additional challenges wire manufacturers face as they strive to innovate at the speed of business and outpace their competitors:<\/p>\n\n\n\n

Going global <\/strong><\/h2>\n\n\n\n

Electrification can\u2019t happen in isolation \u2013 it involves the seamless collaboration with multiple stakeholders across various geographic boundaries, necessitating a \u201cdesign anywhere, manufacture anywhere\u201d approach. This not only requires effective and efficient data sharing, but manufacturers must build in time to accommodate offshore manufacturing and shipping schedules, because parts may travel overseas by boat, which can take months.<\/p>\n\n\n\n

Rising material costs<\/strong> <\/h2>\n\n\n\n

The price of copper \u2013 the primary component in wire harnesses \u2013 has risen 125% since March, 2020<\/a>, reaching $5.02 per pound on March 6, 2022 \u2013 the highest price recorded in history. This is one variable that\u2019s beyond the wire harness manufacturer\u2019s control.\u00a0<\/p>\n\n\n\n

Labor shortage<\/strong><\/h2>\n\n\n\n

As they grapple with tight budgets, manufactuers may find it increasingly difficult to bring skilled engineers on board. Regardless of the availability of skilled labor, they must still meet time-to-market objectives. This also has implications for change management \u2013 the ability to quickly implement changes throughout the design lifecycle, verify design iterations, and get the final design to manufacturing quickly requires a high degree of automation, which, for many OEMs, doesn\u2019t exist.<\/p>\n\n\n\n

Integration and standardization <\/strong><\/h2>\n\n\n\n

As new tools become available, they must integrate seamlessly with the existing technology stack. Additionally, manufacturers must accommodate various inputs from multiple OEMs, or risk missing the mark.<\/p>\n\n\n\n

Granted, these challenges are enough to overwhelm most wire harness manufacturers \u2013 but the implementation of a \u201cdigital twin\u201d can make them a little less daunting. Siemens CapitalTM <\/sup> software leverages a digital twin to optimize the flow of data and the relationships between the various disciplines involved in wire harness design and manufacturing, and thereby improve quality, reduce costs, and accelerate time to market with innovative products. Watch our webinar to find out exactly how!<\/p>\n\n\n\n

Watch the Webinar\u2192 <\/strong>Opportunities and Challenges for Wire Harness Manufacturers<\/a> <\/p>\n","protected":false},"excerpt":{"rendered":"

Wire harness manufacturing is a low-margin business challenged with creating complex products amid evolving electrical innovations and design uncertainty. Let\u2019s…<\/p>\n","protected":false},"author":78208,"featured_media":1621,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"spanish_translation":"","french_translation":"","german_translation":"","italian_translation":"","polish_translation":"","japanese_translation":"","chinese_translation":"","footnotes":""},"categories":[94],"tags":[460,434,438,380,124],"industry":[],"product":[176],"coauthors":[502],"class_list":["post-1822","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-webinar","tag-automotive","tag-e-e-architecture","tag-e-e-systems","tag-e-e-systems-engineering","tag-wire-harness-design","product-capital"],"featured_image_url":"https:\/\/blogs.sw.siemens.com\/wp-content\/uploads\/sites\/24\/2022\/05\/harnessmnf.jpg","_links":{"self":[{"href":"https:\/\/blogs.sw.siemens.com\/ee-systems\/wp-json\/wp\/v2\/posts\/1822","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/blogs.sw.siemens.com\/ee-systems\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/blogs.sw.siemens.com\/ee-systems\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/blogs.sw.siemens.com\/ee-systems\/wp-json\/wp\/v2\/users\/78208"}],"replies":[{"embeddable":true,"href":"https:\/\/blogs.sw.siemens.com\/ee-systems\/wp-json\/wp\/v2\/comments?post=1822"}],"version-history":[{"count":3,"href":"https:\/\/blogs.sw.siemens.com\/ee-systems\/wp-json\/wp\/v2\/posts\/1822\/revisions"}],"predecessor-version":[{"id":1825,"href":"https:\/\/blogs.sw.siemens.com\/ee-systems\/wp-json\/wp\/v2\/posts\/1822\/revisions\/1825"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/blogs.sw.siemens.com\/ee-systems\/wp-json\/wp\/v2\/media\/1621"}],"wp:attachment":[{"href":"https:\/\/blogs.sw.siemens.com\/ee-systems\/wp-json\/wp\/v2\/media?parent=1822"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/blogs.sw.siemens.com\/ee-systems\/wp-json\/wp\/v2\/categories?post=1822"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/blogs.sw.siemens.com\/ee-systems\/wp-json\/wp\/v2\/tags?post=1822"},{"taxonomy":"industry","embeddable":true,"href":"https:\/\/blogs.sw.siemens.com\/ee-systems\/wp-json\/wp\/v2\/industry?post=1822"},{"taxonomy":"product","embeddable":true,"href":"https:\/\/blogs.sw.siemens.com\/ee-systems\/wp-json\/wp\/v2\/product?post=1822"},{"taxonomy":"author","embeddable":true,"href":"https:\/\/blogs.sw.siemens.com\/ee-systems\/wp-json\/wp\/v2\/coauthors?post=1822"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}