{"id":3452,"date":"2025-07-23T14:42:09","date_gmt":"2025-07-23T18:42:09","guid":{"rendered":"https:\/\/blogs.sw.siemens.com\/calibre\/?p=3452"},"modified":"2026-03-26T16:24:11","modified_gmt":"2026-03-26T20:24:11","slug":"how-to-boost-reliability-with-early-stage-reliability-checks","status":"publish","type":"post","link":"https:\/\/blogs.sw.siemens.com\/calibre\/2025\/07\/23\/how-to-boost-reliability-with-early-stage-reliability-checks\/","title":{"rendered":"How to boost reliability with early-stage reliability checks"},"content":{"rendered":"\n<p>By Chun-hsiang Chang<\/p>\n\n\n\n<p>The rapid expansion of AI-powered consumer electronics is pushing IC manufacturing to the sub-2 nm frontier. To meet ever-stricter power and performance demands, design teams are re-thinking traditional methodologies. In this blog, we explore the benefits of early-stage reliability checks\u2014enabled by Siemens <strong><a href=\"https:\/\/eda.sw.siemens.com\/en-US\/ic\/calibre-design\/reliability-verification\/insight-analyzer\/\" target=\"_blank\" rel=\"noopener\">Calibre Insight Analyzer<\/a> <\/strong>\u2014 and how they help streamline complex IC design flows, reduce risk and boost product reliability.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">IC complexity, power management and the scale of the challenge<\/h2>\n\n\n\n<p>Modern mobile devices aren\u2019t just smaller\u2014they\u2019re smarter, packed with AI features that place heavy demands on power management. As designs incorporate multiple power domains and advanced leakage mitigation, the risk of subtle design errors increases. Traditional design methodologies, built around schematic simulation and layout extraction, struggle with these new complexities:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Multiple power domains make simulation coverage challenging. Mistakes discovered late can require repeated, time-consuming reruns.<\/li>\n\n\n\n<li>Compressed development cycles leave little room for error.<\/li>\n\n\n\n<li>Schematic-only approaches often miss scenarios like domain leakage or floating gates due to less accuracy simulation setup for top-level schematic.<\/li>\n<\/ul>\n\n\n\n<p>Early-stage, automated reliability checks are vital to identify power domain and leakage problems\u2014before they become schedule-breaking issues.<\/p>\n\n\n\n<p>Related: <strong><a href=\"https:\/\/blogs.sw.siemens.com\/calibre\/2025\/04\/10\/solving-inter-domain-leakage-challenges-enhancing-ic-design-with-insight-analyzer\/\" target=\"_blank\" rel=\"noreferrer noopener\">Solving inter-domain leakage challenges: Enhancing IC design with Insight Analyzer<\/a><\/strong><\/p>\n\n\n\n<h2 class=\"wp-block-heading\">Early-stage reliability checks: catching problems during schematic integration<\/h2>\n\n\n\n<p>When working at the top-level schematic integration phase, missing even small reliability issues can have big downstream effects. Classic examples include:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Level shifters missing between voltage domains, causing domain leakage<\/li>\n\n\n\n<li>Floating gates, which introduce parasitic leakage in certain operating modes, missing simulation scenarios<\/li>\n\n\n\n<li>Power connection gaps that lead to unpredictable behavior<\/li>\n<\/ul>\n\n\n\n<p>Often, traditional schematic simulation is not accurate or comprehensive enough to uncover these mistakes, especially as designs get more tightly integrated. The consequences are seen in cost, time-to-market and design reliability.<\/p>\n\n\n\n<p>Related:<strong> <a href=\"https:\/\/blogs.sw.siemens.com\/calibre\/2025\/07\/09\/ensure-power-domain-compatibility-by-finding-missing-level-shifters-with-insight-analyzer\/\" target=\"_blank\" rel=\"noreferrer noopener\">Ensure power domain compatibility by finding missing level shifters with Insight Analyzer<\/a><\/strong><\/p>\n\n\n\n<figure class=\"wp-block-image size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"934\" height=\"526\" src=\"https:\/\/blogs.sw.siemens.com\/wp-content\/uploads\/sites\/50\/2025\/07\/image.jpeg\" alt=\"A schematic showing two connected blocks. Internal connections are drawn and indicate that one block is missing a level shifter\" class=\"wp-image-3453\" srcset=\"https:\/\/blogs.sw.siemens.com\/wp-content\/uploads\/sites\/50\/2025\/07\/image.jpeg 934w, https:\/\/blogs.sw.siemens.com\/wp-content\/uploads\/sites\/50\/2025\/07\/image-600x338.jpeg 600w, https:\/\/blogs.sw.siemens.com\/wp-content\/uploads\/sites\/50\/2025\/07\/image-768x433.jpeg 768w, https:\/\/blogs.sw.siemens.com\/wp-content\/uploads\/sites\/50\/2025\/07\/image-395x222.jpeg 395w, https:\/\/blogs.sw.siemens.com\/wp-content\/uploads\/sites\/50\/2025\/07\/image-900x507.jpeg 900w\" sizes=\"auto, (max-width: 934px) 100vw, 934px\" \/><figcaption class=\"wp-element-caption\">Figure 1. Missing level shift between two different power domains.<\/figcaption><\/figure>\n\n\n\n<p><\/p>\n\n\n\n<p><\/p>\n\n\n\n<h2 class=\"wp-block-heading\">Why pre-simulation checks matter<\/h2>\n\n\n\n<p>Pre-simulation reliability checking\u2014before committing to full layout or extraction\u2014offers designers a powerful early-warning system. Using a solution like Calibre Insight Analyzer, teams can scan their top-level schematics to surface common (but potentially catastrophic) issues like missing level shifters between power domains, unintended domain leakage paths, unconnected or floating gates and nets and power supply connection issues across interfaces.<\/p>\n\n\n\n<p>Not only does this process improve coverage, but it enables \u201cfail fast, fix early\u201d\u2014critical when deadlines are tight and design complexity is rising.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">Cutting-edge verification: Insight Analyzer\u2019s gray boxing and interface checks<\/h2>\n\n\n\n<p>Let\u2019s look at how Insight Analyzer makes advanced reliability checking practical and efficient.<\/p>\n\n\n\n<p><strong>The gray boxing approach<\/strong><\/p>\n\n\n\n<p>Insight Analyzer\u2019s \u201cgray boxing\u201d feature is pivotal during early top-level schematic integration. Here\u2019s how it works:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Designers define blocks in the schematic and \u201cgray box\u201d those sections<\/li>\n\n\n\n<li>Interface information between blocks is preserved and scrutinized<\/li>\n\n\n\n<li>Connectivity and reliability issues at block boundaries (like missing level shifters or domain mismatches) are flagged immediately<\/li>\n<\/ul>\n\n\n\n<p>Crucially, this method does not require the entire circuit to be fully implemented before checks can begin\u2014designers can iteratively fix and waive violations, enabling an optimized workflow.<\/p>\n\n\n\n<p><strong>Interface verification for analog and digital<\/strong><\/p>\n\n\n\n<p>Whether your IC project is analog mixed-signal or digital (think memory or multiprocessors), interface checks are essential. The Insight Analyzer engine recognizes both analog and digital circuits in its comprehensive database, so teams catch:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Digital domain crossings missing level shifting (also suitable for analog)<\/li>\n\n\n\n<li>Analog block boundaries with floating or improperly connected gates (also suitable for digital)<\/li>\n\n\n\n<li>Domain-leakage risk at block connections<\/li>\n<\/ul>\n\n\n\n<p>Gray boxing and automated interface checks help uncover hard-to-detect reliability risks\u2014dramatically reducing the chance of costly late-stage errors.<\/p>\n\n\n\n<figure class=\"wp-block-image size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"936\" height=\"239\" src=\"https:\/\/blogs.sw.siemens.com\/wp-content\/uploads\/sites\/50\/2025\/07\/image.png\" alt=\"A schematic diagram showing two connected circuit block, each with input and output ports. The internal circuits are hidden\/black-boxed. Blocks are connected by directional arrows and have multiple voltage supplies\" class=\"wp-image-3454\" srcset=\"https:\/\/blogs.sw.siemens.com\/wp-content\/uploads\/sites\/50\/2025\/07\/image.png 936w, https:\/\/blogs.sw.siemens.com\/wp-content\/uploads\/sites\/50\/2025\/07\/image-600x153.png 600w, https:\/\/blogs.sw.siemens.com\/wp-content\/uploads\/sites\/50\/2025\/07\/image-768x196.png 768w, https:\/\/blogs.sw.siemens.com\/wp-content\/uploads\/sites\/50\/2025\/07\/image-900x230.png 900w\" sizes=\"auto, (max-width: 936px) 100vw, 936px\" \/><figcaption class=\"wp-element-caption\">Figure 2. Illustration of interface checks using gray boxing for two blocks.<\/figcaption><\/figure>\n\n\n\n<p><\/p>\n\n\n\n<p><\/p>\n\n\n\n<h2 class=\"wp-block-heading\">Faster design closure: from months to hours<\/h2>\n\n\n\n<p>Perhaps the most dramatic benefit of pre-simulation checking is cycle time reduction. &nbsp;Traditional reliability verification (using schematic simulation and electrical rule checking, ERC) for a large CPU can take months. With Insight Analyzer, the same reliability checks are completed in less than an hour. This improvement is made possible by the combination of shift-left pre-simulation coverage of likely risk scenarios, automated debug and violation reporting in the GUI and support for large schematics (including memory, multiprocessor and analog mixed-signal designs).<\/p>\n\n\n\n<p>With development windows closing and mask costs rising, every hour saved counts. Automated, early reliability checks drastically shorten verification time, improving both project predictability and competitiveness.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">Practical benefits of early-stage reliability checks<\/h2>\n\n\n\n<p>The benefits of early-stage reliability checks using Insight Analyzer are clear and proven in real-world designs:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Cost reduction\u2014detecting issues early costs at least 10x less than finding them during testing.<\/li>\n\n\n\n<li>Faster time-to-market\u2014fast reliability analysis, fewer design iterations, streamlines approval process all contribute to meeting design timelines.<\/li>\n\n\n\n<li>Enhance design reliability\u2014systematic identification of reliability risks, early optimization and better understanding of design margins leads to higher design reliability.<\/li>\n<\/ul>\n\n\n\n<h2 class=\"wp-block-heading\">Conclusion<\/h2>\n\n\n\n<p>The move to smaller technology nodes and advanced AI-optimized SoCs is raising the stakes for IC designers everywhere. Early-stage reliability checking, made practical with tools like Calibre Insight Analyzer, is the key to meeting schedule pressures, power targets and silicon yield requirements.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">Take the next step: resources for further reading!<\/h3>\n\n\n\n<p>Technical paper: <strong><a href=\"https:\/\/resources.sw.siemens.com\/en-US\/technical-paper-optimizing-ic-design-flow-through-early-stage-reliability-checks\/\" target=\"_blank\" rel=\"noreferrer noopener\">Optimizing IC design flow through early-stage reliability checks<\/a><\/strong><\/p>\n\n\n\n<p>Product page: <strong><a href=\"https:\/\/eda.sw.siemens.com\/en-US\/ic\/calibre-design\/reliability-verification\/insight-analyzer\/\" target=\"_blank\" rel=\"noreferrer noopener\">Calibre Insight Analyzer<\/a><\/strong><\/p>\n\n\n\n<p>Blog: <strong><a href=\"https:\/\/blogs.sw.siemens.com\/calibre\/2025\/01\/22\/transforming-pre-layout-ic-reliability-analysis-with-siemens-insight-analyzer\/\" target=\"_blank\" rel=\"noreferrer noopener\">Transforming pre-layout IC reliability analysis with Siemens Insight Analyzer<\/a><\/strong><\/p>\n\n\n\n<p><\/p>\n","protected":false},"excerpt":{"rendered":"<p>By Chun-hsiang Chang The rapid expansion of AI-powered consumer electronics is pushing IC manufacturing to the sub-2 nm frontier. To&#8230;<\/p>\n","protected":false},"author":71645,"featured_media":3453,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"spanish_translation":"","french_translation":"","german_translation":"","italian_translation":"","polish_translation":"","japanese_translation":"","chinese_translation":"","footnotes":""},"categories":[1],"tags":[312,554,926],"industry":[],"product":[90],"coauthors":[712],"class_list":["post-3452","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-news","tag-ic-design","tag-ic-design-flow","tag-insight-analyzer","product-calibre"],"featured_image_url":"https:\/\/blogs.sw.siemens.com\/wp-content\/uploads\/sites\/50\/2025\/07\/image.jpeg","_links":{"self":[{"href":"https:\/\/blogs.sw.siemens.com\/calibre\/wp-json\/wp\/v2\/posts\/3452","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/blogs.sw.siemens.com\/calibre\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/blogs.sw.siemens.com\/calibre\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/blogs.sw.siemens.com\/calibre\/wp-json\/wp\/v2\/users\/71645"}],"replies":[{"embeddable":true,"href":"https:\/\/blogs.sw.siemens.com\/calibre\/wp-json\/wp\/v2\/comments?post=3452"}],"version-history":[{"count":2,"href":"https:\/\/blogs.sw.siemens.com\/calibre\/wp-json\/wp\/v2\/posts\/3452\/revisions"}],"predecessor-version":[{"id":3456,"href":"https:\/\/blogs.sw.siemens.com\/calibre\/wp-json\/wp\/v2\/posts\/3452\/revisions\/3456"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/blogs.sw.siemens.com\/calibre\/wp-json\/wp\/v2\/media\/3453"}],"wp:attachment":[{"href":"https:\/\/blogs.sw.siemens.com\/calibre\/wp-json\/wp\/v2\/media?parent=3452"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/blogs.sw.siemens.com\/calibre\/wp-json\/wp\/v2\/categories?post=3452"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/blogs.sw.siemens.com\/calibre\/wp-json\/wp\/v2\/tags?post=3452"},{"taxonomy":"industry","embeddable":true,"href":"https:\/\/blogs.sw.siemens.com\/calibre\/wp-json\/wp\/v2\/industry?post=3452"},{"taxonomy":"product","embeddable":true,"href":"https:\/\/blogs.sw.siemens.com\/calibre\/wp-json\/wp\/v2\/product?post=3452"},{"taxonomy":"author","embeddable":true,"href":"https:\/\/blogs.sw.siemens.com\/calibre\/wp-json\/wp\/v2\/coauthors?post=3452"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}